Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations

Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations

Surface finish and dimensional accuracy are two of the most important requirements in machining process. High speed machining (HSM) is capable of producing parts that require little or no grinding/lapping operations within the required machining tolerances. In HSM determination of the optimum combin...

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Main Authors: Amin, A. K. M. Nurul, Ismail, Mohd Dali M, Musa, Muhammad Iqbal, Patwari, Anayet Ullah
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2012
Subjects:
TS Manufactures
Online Access:http://irep.iium.edu.my/16642/
http://irep.iium.edu.my/16642/
http://irep.iium.edu.my/16642/
http://irep.iium.edu.my/16642/1/AMR.418-420.1237.pdf
id iium-16642
recordtype eprints
spelling iium-166422012-03-06T02:36:55Z http://irep.iium.edu.my/16642/ Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations Amin, A. K. M. Nurul Ismail, Mohd Dali M Musa, Muhammad Iqbal Patwari, Anayet Ullah TS Manufactures Surface finish and dimensional accuracy are two of the most important requirements in machining process. High speed machining (HSM) is capable of producing parts that require little or no grinding/lapping operations within the required machining tolerances. In HSM determination of the optimum combination of cutting parameters for achieving the required level of quality, such as, minimum possible surface roughness and maximum tool life is a very important task. Silicon is conventionally finished using grinding followed by polishing and lapping to achieve required surface finish and surface integrity. In this study small diameter tools are used to achieve high rpm to facilitate the application of low values of feed and depths of cut to ensure high surface roughness values through achievement of ductile mode machining of silicon. Investigations on the effect cutting parameters of high speed end milling on surface finish and integrity of silicon has been conducted to minimizing the amount of finishing requirement in machining of silicon, with the objective of reducing cost and increasing effectiveness of silicon manufacturing process. In this work statistical models were developed using the capabilities of Response Surface Methodology (RSM) to predict the surface roughness in high speed flat end milling of silicon under dry cutting conditions. Trans Tech Publications, Switzerland 2012 Article PeerReviewed application/pdf en http://irep.iium.edu.my/16642/1/AMR.418-420.1237.pdf Amin, A. K. M. Nurul and Ismail, Mohd Dali M and Musa, Muhammad Iqbal and Patwari, Anayet Ullah (2012) Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations. Advanced Materials Research, 418-20. pp. 1237-1241. ISSN 1662-8985 http://dx.doi.org/10.4028/www.scientific.net/AMR.418-420.1237 doi:10.4028/www.scientific.net/AMR.418-420.1237
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Amin, A. K. M. Nurul
Ismail, Mohd Dali M
Musa, Muhammad Iqbal
Patwari, Anayet Ullah
Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
description Surface finish and dimensional accuracy are two of the most important requirements in machining process. High speed machining (HSM) is capable of producing parts that require little or no grinding/lapping operations within the required machining tolerances. In HSM determination of the optimum combination of cutting parameters for achieving the required level of quality, such as, minimum possible surface roughness and maximum tool life is a very important task. Silicon is conventionally finished using grinding followed by polishing and lapping to achieve required surface finish and surface integrity. In this study small diameter tools are used to achieve high rpm to facilitate the application of low values of feed and depths of cut to ensure high surface roughness values through achievement of ductile mode machining of silicon. Investigations on the effect cutting parameters of high speed end milling on surface finish and integrity of silicon has been conducted to minimizing the amount of finishing requirement in machining of silicon, with the objective of reducing cost and increasing effectiveness of silicon manufacturing process. In this work statistical models were developed using the capabilities of Response Surface Methodology (RSM) to predict the surface roughness in high speed flat end milling of silicon under dry cutting conditions.
format Article
author Amin, A. K. M. Nurul
Ismail, Mohd Dali M
Musa, Muhammad Iqbal
Patwari, Anayet Ullah
author_facet Amin, A. K. M. Nurul
Ismail, Mohd Dali M
Musa, Muhammad Iqbal
Patwari, Anayet Ullah
author_sort Amin, A. K. M. Nurul
title Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
title_short Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
title_full Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
title_fullStr Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
title_full_unstemmed Prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
title_sort prediction and investigation of surface quality in high speed end-milling of silicon to eliminate conventional finishing operations
publisher Trans Tech Publications, Switzerland
publishDate 2012
url http://irep.iium.edu.my/16642/
http://irep.iium.edu.my/16642/
http://irep.iium.edu.my/16642/
http://irep.iium.edu.my/16642/1/AMR.418-420.1237.pdf
first_indexed 2023-09-18T20:25:25Z
last_indexed 2023-09-18T20:25:25Z
_version_ 1777408383423348736

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