Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts

This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cut...

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Main Authors: Ginta, Turnad Lenggo, Amin, A. K. M. Nurul, Radzi, Mohd Che Daud, Lajis, Mohd Amri
Format: Article
Language:English
Published: EuroJournals Publishing, Inc. 2009
Subjects:
Online Access:http://irep.iium.edu.my/16721/
http://irep.iium.edu.my/16721/
http://irep.iium.edu.my/16721/1/ejsr_28_4_04.pdf
id iium-16721
recordtype eprints
spelling iium-167212012-01-22T16:22:08Z http://irep.iium.edu.my/16721/ Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts Ginta, Turnad Lenggo Amin, A. K. M. Nurul Radzi, Mohd Che Daud Lajis, Mohd Amri TS200 Metal manufactures. Metalworking This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level. EuroJournals Publishing, Inc. 2009 Article PeerReviewed application/pdf en http://irep.iium.edu.my/16721/1/ejsr_28_4_04.pdf Ginta, Turnad Lenggo and Amin, A. K. M. Nurul and Radzi, Mohd Che Daud and Lajis, Mohd Amri (2009) Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts. European Journal of Scientific Research, 28 (4). pp. 533-541. ISSN 1450-216X, 1450-202X http://www.eurojournals.com/ejsr_28_4_04.pdf
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TS200 Metal manufactures. Metalworking
spellingShingle TS200 Metal manufactures. Metalworking
Ginta, Turnad Lenggo
Amin, A. K. M. Nurul
Radzi, Mohd Che Daud
Lajis, Mohd Amri
Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts
description This paper presents an approach to establish models for tool life in end milling of titanium alloy Ti–6Al– 4V using uncoated carbide inserts under dry conditions. Small central composite design (CCD) was employed in developing the tool life model in relation to primary cutting parameters such as cutting speed, axial depth of cut and feed. Flank wear has been considered as the criteria for tool failure and the wear was measured under a Hisomet II Toolmaker’s microscope. Further testing was stopped and an insert rejected when an average flank wear greater than 0.30 mm was achieved. Design-expert version 6.0.8 software was applied to establish the first-order and the second-order model and develop the contours. The adequacy of the predictive model was verified using analysis of variance (ANOVA) at 95% confidence level.
format Article
author Ginta, Turnad Lenggo
Amin, A. K. M. Nurul
Radzi, Mohd Che Daud
Lajis, Mohd Amri
author_facet Ginta, Turnad Lenggo
Amin, A. K. M. Nurul
Radzi, Mohd Che Daud
Lajis, Mohd Amri
author_sort Ginta, Turnad Lenggo
title Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts
title_short Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts
title_full Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts
title_fullStr Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts
title_full_unstemmed Tool life prediction by response surface methodology in end milling Titanium alloy Ti-6Al-4V using uncoated wc-co inserts
title_sort tool life prediction by response surface methodology in end milling titanium alloy ti-6al-4v using uncoated wc-co inserts
publisher EuroJournals Publishing, Inc.
publishDate 2009
url http://irep.iium.edu.my/16721/
http://irep.iium.edu.my/16721/
http://irep.iium.edu.my/16721/1/ejsr_28_4_04.pdf
first_indexed 2023-09-18T20:25:28Z
last_indexed 2023-09-18T20:25:28Z
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