Prediction of tool life in end milling of hardened steel AISI D2

Most published research works on the development of tool life model in machining of hardened steels have been mainly concerned with the turning process, whilst the milling process has received little attention due to the complexity of the process. Thus, the aim of present study is to develope a too...

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Main Authors:	Lajis, M. A., Karim, A.N. Mustafizul, Amin, A. K. M. Nurul, Hafiz, A. M. Khalid, Turnad L., Ginta
Format:	Article
Language:	English
Published:	EuroJournals Publishing, Inc. 2008
Subjects:	T58.7 Production capacity. Manufacturing capacity
Online Access:	http://irep.iium.edu.my/26853/ http://irep.iium.edu.my/26853/ http://irep.iium.edu.my/26853/1/TL_Mill_D2_%238.pdf

id	iium-26853
recordtype	eprints
spelling	iium-268532013-07-19T03:35:30Z http://irep.iium.edu.my/26853/ Prediction of tool life in end milling of hardened steel AISI D2 Lajis, M. A. Karim, A.N. Mustafizul Amin, A. K. M. Nurul Hafiz, A. M. Khalid Turnad L., Ginta T58.7 Production capacity. Manufacturing capacity Most published research works on the development of tool life model in machining of hardened steels have been mainly concerned with the turning process, whilst the milling process has received little attention due to the complexity of the process. Thus, the aim of present study is to develope a tool life model in end milling of hardened steel AISI D2 using PVD TiAIN coated carbide cutting tool. The hardness of AISI D2 tool lies within the range of 56-58 HRC. The independent variables or the primary machining parameters selected for this experiment were the cutting speed, feed, and depth of cut. First and second order models were developed using Response Surface Methodology (RSM). Experiments were conducted within specified ranges of the parameters. Design-Expert 6.0 software was used to develop the tool life equations as the predictive models. The predicted tool life results are presented in terms of both 1st and 2nd order equations with the aid of a statistical design of experiment software called Design-Expert version 6.0. Analysis of variance (ANOVA) has indicated that both models are valid in predicting the tool life of the part machined under specified condition and the prediction of average error is less than 10%. EuroJournals Publishing, Inc. 2008 Article PeerReviewed application/pdf en http://irep.iium.edu.my/26853/1/TL_Mill_D2_%238.pdf Lajis, M. A. and Karim, A.N. Mustafizul and Amin, A. K. M. Nurul and Hafiz, A. M. Khalid and Turnad L., Ginta (2008) Prediction of tool life in end milling of hardened steel AISI D2. European Journal of Scientific Research, 21 (4). pp. 592-602. ISSN 1450-216X, http://www.eurojournals.com/ejsr.htm
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	T58.7 Production capacity. Manufacturing capacity
spellingShingle	T58.7 Production capacity. Manufacturing capacity Lajis, M. A. Karim, A.N. Mustafizul Amin, A. K. M. Nurul Hafiz, A. M. Khalid Turnad L., Ginta Prediction of tool life in end milling of hardened steel AISI D2
description	Most published research works on the development of tool life model in machining of hardened steels have been mainly concerned with the turning process, whilst the milling process has received little attention due to the complexity of the process. Thus, the aim of present study is to develope a tool life model in end milling of hardened steel AISI D2 using PVD TiAIN coated carbide cutting tool. The hardness of AISI D2 tool lies within the range of 56-58 HRC. The independent variables or the primary machining parameters selected for this experiment were the cutting speed, feed, and depth of cut. First and second order models were developed using Response Surface Methodology (RSM). Experiments were conducted within specified ranges of the parameters. Design-Expert 6.0 software was used to develop the tool life equations as the predictive models. The predicted tool life results are presented in terms of both 1st and 2nd order equations with the aid of a statistical design of experiment software called Design-Expert version 6.0. Analysis of variance (ANOVA) has indicated that both models are valid in predicting the tool life of the part machined under specified condition and the prediction of average error is less than 10%.
format	Article
author	Lajis, M. A. Karim, A.N. Mustafizul Amin, A. K. M. Nurul Hafiz, A. M. Khalid Turnad L., Ginta
author_facet	Lajis, M. A. Karim, A.N. Mustafizul Amin, A. K. M. Nurul Hafiz, A. M. Khalid Turnad L., Ginta
author_sort	Lajis, M. A.
title	Prediction of tool life in end milling of hardened steel AISI D2
title_short	Prediction of tool life in end milling of hardened steel AISI D2
title_full	Prediction of tool life in end milling of hardened steel AISI D2
title_fullStr	Prediction of tool life in end milling of hardened steel AISI D2
title_full_unstemmed	Prediction of tool life in end milling of hardened steel AISI D2
title_sort	prediction of tool life in end milling of hardened steel aisi d2
publisher	EuroJournals Publishing, Inc.
publishDate	2008
url	http://irep.iium.edu.my/26853/ http://irep.iium.edu.my/26853/ http://irep.iium.edu.my/26853/1/TL_Mill_D2_%238.pdf
first_indexed	2023-09-18T20:39:56Z
last_indexed	2023-09-18T20:39:56Z
_version_	1777409297100046336

Prediction of tool life in end milling of hardened steel AISI D2

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