Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back

Electrolytic in-process dressing (ELID) grinding is a new method for achieving ultraprecision surface on hard and brittle materials. In ELID grinding, pulsed direct current voltage is applied on the metal-bonded diamond wheels to ensure constant protrusion of sharp cutting grits throughout the...

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Main Authors: Saleh, Tanveer, Bishwas, Indraneel, Rahman, Mustafizur
Format: Article
Language:English
Published: Springer London 2010
Subjects:
Online Access:http://irep.iium.edu.my/30938/
http://irep.iium.edu.my/30938/
http://irep.iium.edu.my/30938/
http://irep.iium.edu.my/30938/1/AMT__ELID.pdf
id iium-30938
recordtype eprints
spelling iium-309382013-08-13T01:41:04Z http://irep.iium.edu.my/30938/ Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back Saleh, Tanveer Bishwas, Indraneel Rahman, Mustafizur TA213 Engineering machinery, tools, and implements Electrolytic in-process dressing (ELID) grinding is a new method for achieving ultraprecision surface on hard and brittle materials. In ELID grinding, pulsed direct current voltage is applied on the metal-bonded diamond wheels to ensure constant protrusion of sharp cutting grits throughout the grinding cycle. The peak dressing voltage is kept constant irrespective of the wheel sharpness in conventional ELID grinding, which may lead to overdressing of the grinding wheel. Grinding force ratio (which is also known as K value) is an indicator for the grit sharpness. In this paper, a new approach of wheel dressing has been proposed where the peak dressing voltage is varied according to the change in the K value during grinding. A Kistler three-component dynamometer has been used to monitor the grinding force ratio in real time for this purpose. The methodology to implement the new “dressing-on-demand” concept has been discussed thoroughly in this paper. The experimental comparison with the conventional ELID grinding has also been carried out to prove the advantages of the proposed system. Springer London 2010-01 Article PeerReviewed application/pdf en http://irep.iium.edu.my/30938/1/AMT__ELID.pdf Saleh, Tanveer and Bishwas, Indraneel and Rahman, Mustafizur (2010) Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back. International Journal of Advanced Manufacturing Technology, 46 (1-4). pp. 123-130. ISSN 1433-3015 (O); 0268-3768 (P) http://link.springer.com/article/10.1007%2Fs00170-009-2076-x 10.1007/s00170-009-2076-x
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TA213 Engineering machinery, tools, and implements
spellingShingle TA213 Engineering machinery, tools, and implements
Saleh, Tanveer
Bishwas, Indraneel
Rahman, Mustafizur
Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back
description Electrolytic in-process dressing (ELID) grinding is a new method for achieving ultraprecision surface on hard and brittle materials. In ELID grinding, pulsed direct current voltage is applied on the metal-bonded diamond wheels to ensure constant protrusion of sharp cutting grits throughout the grinding cycle. The peak dressing voltage is kept constant irrespective of the wheel sharpness in conventional ELID grinding, which may lead to overdressing of the grinding wheel. Grinding force ratio (which is also known as K value) is an indicator for the grit sharpness. In this paper, a new approach of wheel dressing has been proposed where the peak dressing voltage is varied according to the change in the K value during grinding. A Kistler three-component dynamometer has been used to monitor the grinding force ratio in real time for this purpose. The methodology to implement the new “dressing-on-demand” concept has been discussed thoroughly in this paper. The experimental comparison with the conventional ELID grinding has also been carried out to prove the advantages of the proposed system.
format Article
author Saleh, Tanveer
Bishwas, Indraneel
Rahman, Mustafizur
author_facet Saleh, Tanveer
Bishwas, Indraneel
Rahman, Mustafizur
author_sort Saleh, Tanveer
title Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back
title_short Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back
title_full Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back
title_fullStr Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back
title_full_unstemmed Efficient dressing of the wheel in ELID grinding by controllable voltage with force feed back
title_sort efficient dressing of the wheel in elid grinding by controllable voltage with force feed back
publisher Springer London
publishDate 2010
url http://irep.iium.edu.my/30938/
http://irep.iium.edu.my/30938/
http://irep.iium.edu.my/30938/
http://irep.iium.edu.my/30938/1/AMT__ELID.pdf
first_indexed 2023-09-18T20:45:10Z
last_indexed 2023-09-18T20:45:10Z
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