Composite brake rotor: energy savings and wear performance

The global demand for light weight energy savings and high-performance characteristic material has translated to the emergence of advanced composite materials. Presently, cast iron is used for brake rotor production, however, it has very high-density property which makes the brake disc heavier resul...

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Bibliographic Details
Main Author: Maleque, Md. Abdul
Format: Conference or Workshop Item
Language:English
Published: 2015
Subjects:
Online Access:http://irep.iium.edu.my/48746/
http://irep.iium.edu.my/48746/1/IRIIE15_Gold_Medal.pdf
id iium-48746
recordtype eprints
spelling iium-487462016-02-06T07:09:08Z http://irep.iium.edu.my/48746/ Composite brake rotor: energy savings and wear performance Maleque, Md. Abdul T173.2 Technological change TA401 Materials of engineering and construction TN600 Metallurgy The global demand for light weight energy savings and high-performance characteristic material has translated to the emergence of advanced composite materials. Presently, cast iron is used for brake rotor production, however, it has very high-density property which makes the brake disc heavier resulting to more fuel consumption and emission of carbon monoxide (CO) thereby making the environment unsafe. The manufacturing process emits harmful amount of CO2 gas during production. The recyclability of the cast iron is advantageous but the evolution of CO2 during remelting has to be taken into consideration. In this invention, lightweight composite brake rotor is fabricated using a modified stir casting method in order to investigate the energy savings potential and also optimize the wear performance of the aluminium matrix composite (AMC) material integrity. This invention is specifically targeted at the automotive industry for automotive brake rotor application. The aim is to develop an energy saving aluminium composite brake rotor with weight reduction and energy savings in order to replace the existing cast iron material brake rotor without sacrificing wear performance. The new composite brake rotor achieved a 50% weight reduction and a corresponding energy savings of 19% when compared to the existing cast iron brake rotor. Moreover, the wear performance AMC exhibited better lubrication contact which in turn improves the life span of the product 2015 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/48746/1/IRIIE15_Gold_Medal.pdf Maleque, Md. Abdul (2015) Composite brake rotor: energy savings and wear performance. In: IRIIE 2015, 29 September 2015, Cultural Activity Centre (CAC), IIUM. (Unpublished)
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic T173.2 Technological change
TA401 Materials of engineering and construction
TN600 Metallurgy
spellingShingle T173.2 Technological change
TA401 Materials of engineering and construction
TN600 Metallurgy
Maleque, Md. Abdul
Composite brake rotor: energy savings and wear performance
description The global demand for light weight energy savings and high-performance characteristic material has translated to the emergence of advanced composite materials. Presently, cast iron is used for brake rotor production, however, it has very high-density property which makes the brake disc heavier resulting to more fuel consumption and emission of carbon monoxide (CO) thereby making the environment unsafe. The manufacturing process emits harmful amount of CO2 gas during production. The recyclability of the cast iron is advantageous but the evolution of CO2 during remelting has to be taken into consideration. In this invention, lightweight composite brake rotor is fabricated using a modified stir casting method in order to investigate the energy savings potential and also optimize the wear performance of the aluminium matrix composite (AMC) material integrity. This invention is specifically targeted at the automotive industry for automotive brake rotor application. The aim is to develop an energy saving aluminium composite brake rotor with weight reduction and energy savings in order to replace the existing cast iron material brake rotor without sacrificing wear performance. The new composite brake rotor achieved a 50% weight reduction and a corresponding energy savings of 19% when compared to the existing cast iron brake rotor. Moreover, the wear performance AMC exhibited better lubrication contact which in turn improves the life span of the product
format Conference or Workshop Item
author Maleque, Md. Abdul
author_facet Maleque, Md. Abdul
author_sort Maleque, Md. Abdul
title Composite brake rotor: energy savings and wear performance
title_short Composite brake rotor: energy savings and wear performance
title_full Composite brake rotor: energy savings and wear performance
title_fullStr Composite brake rotor: energy savings and wear performance
title_full_unstemmed Composite brake rotor: energy savings and wear performance
title_sort composite brake rotor: energy savings and wear performance
publishDate 2015
url http://irep.iium.edu.my/48746/
http://irep.iium.edu.my/48746/1/IRIIE15_Gold_Medal.pdf
first_indexed 2023-09-18T21:09:05Z
last_indexed 2023-09-18T21:09:05Z
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