Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM

In recent years there is an increasing interest of Electrical Discharge Machining (EDM) process, with particular emphasis on the potential of this process for surface modification. In this study, the effect of various EDM parameters on the material removal rate (MRR), tool wear rate (TWR) and surfac...

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Main Authors: Khan, Ahsan Ali, Mohamad Royani, Nurul Nasuha, Al Hazza, Muataz Hazza Faizi, Che Daud, Mohd Radzi, Mohiuddin, A. K. M.
Format: Conference or Workshop Item
Language:English
English
Published: IOP Publishing 2017
Subjects:
Online Access:http://irep.iium.edu.my/56347/
http://irep.iium.edu.my/56347/
http://irep.iium.edu.my/56347/
http://irep.iium.edu.my/56347/7/56347-Improvement%20of%20surface%20quality%20using%20silicon.pdf
http://irep.iium.edu.my/56347/8/56347-improvement%20of%20surface%20quality%20using%20silicon_SCOPUS.pdf
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recordtype eprints
spelling iium-563472017-06-07T02:13:38Z http://irep.iium.edu.my/56347/ Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM Khan, Ahsan Ali Mohamad Royani, Nurul Nasuha Al Hazza, Muataz Hazza Faizi Che Daud, Mohd Radzi Mohiuddin, A. K. M. TJ Mechanical engineering and machinery In recent years there is an increasing interest of Electrical Discharge Machining (EDM) process, with particular emphasis on the potential of this process for surface modification. In this study, the effect of various EDM parameters on the material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR) using powder-mixed electrical discharge machining (PMEDM) was carried out by using Silicon Carbide (SiC) powder. The workpiece material used was high carbon steel AISI 1050 and the electrode tool material was copper (Cu). Experiments have been designed using full factorial design of experiment (DOE) and the 3 factors were designed for 2 levels. The input process parameters used were the concentration of powder from 0.0 to 5.0g/L, peak current ranging from 2.5A to 4.5A and pulse-on time ranging from 8μs to 10μs. The result shows that when silicon carbide powder is mixed into dielectric fluid during EDM process, it gives minor effect on material removal rate (MRR), but improves tool wear rate (TWR) and surface roughness (Ra). However, as peak current and pulse-on time increase gradually, all responses follow the same trend. IOP Publishing 2017-04-03 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/56347/7/56347-Improvement%20of%20surface%20quality%20using%20silicon.pdf application/pdf en http://irep.iium.edu.my/56347/8/56347-improvement%20of%20surface%20quality%20using%20silicon_SCOPUS.pdf Khan, Ahsan Ali and Mohamad Royani, Nurul Nasuha and Al Hazza, Muataz Hazza Faizi and Che Daud, Mohd Radzi and Mohiuddin, A. K. M. (2017) Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM. In: 3rd International Conference on Mechanical, Automotive and Aerospace Engineering 2016 (ICMAAE’16), 25th-27th July 2016, Kuala Lumpur, Malaysia. http://iopscience.iop.org/article/10.1088/1757-899X/184/1/012039/pdf 10.1088/1757-899X/184/1/012039
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Khan, Ahsan Ali
Mohamad Royani, Nurul Nasuha
Al Hazza, Muataz Hazza Faizi
Che Daud, Mohd Radzi
Mohiuddin, A. K. M.
Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM
description In recent years there is an increasing interest of Electrical Discharge Machining (EDM) process, with particular emphasis on the potential of this process for surface modification. In this study, the effect of various EDM parameters on the material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR) using powder-mixed electrical discharge machining (PMEDM) was carried out by using Silicon Carbide (SiC) powder. The workpiece material used was high carbon steel AISI 1050 and the electrode tool material was copper (Cu). Experiments have been designed using full factorial design of experiment (DOE) and the 3 factors were designed for 2 levels. The input process parameters used were the concentration of powder from 0.0 to 5.0g/L, peak current ranging from 2.5A to 4.5A and pulse-on time ranging from 8μs to 10μs. The result shows that when silicon carbide powder is mixed into dielectric fluid during EDM process, it gives minor effect on material removal rate (MRR), but improves tool wear rate (TWR) and surface roughness (Ra). However, as peak current and pulse-on time increase gradually, all responses follow the same trend.
format Conference or Workshop Item
author Khan, Ahsan Ali
Mohamad Royani, Nurul Nasuha
Al Hazza, Muataz Hazza Faizi
Che Daud, Mohd Radzi
Mohiuddin, A. K. M.
author_facet Khan, Ahsan Ali
Mohamad Royani, Nurul Nasuha
Al Hazza, Muataz Hazza Faizi
Che Daud, Mohd Radzi
Mohiuddin, A. K. M.
author_sort Khan, Ahsan Ali
title Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM
title_short Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM
title_full Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM
title_fullStr Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM
title_full_unstemmed Improvement of surface quality using silicon carbide powder added dielectric fluid during EDM
title_sort improvement of surface quality using silicon carbide powder added dielectric fluid during edm
publisher IOP Publishing
publishDate 2017
url http://irep.iium.edu.my/56347/
http://irep.iium.edu.my/56347/
http://irep.iium.edu.my/56347/
http://irep.iium.edu.my/56347/7/56347-Improvement%20of%20surface%20quality%20using%20silicon.pdf
http://irep.iium.edu.my/56347/8/56347-improvement%20of%20surface%20quality%20using%20silicon_SCOPUS.pdf
first_indexed 2023-09-18T21:19:28Z
last_indexed 2023-09-18T21:19:28Z
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