The application of scanning electron microscope and melt flow index for orange peel in laser sintering process

In manufacturing, many products need to undergo increasing customisation, and a shortening of the manufacturing cycle time. This makes the time needed to produce prototypes one of the most important contributors to product development cycles. Rapid Prototyping (RP) offers the user the ability to opt...

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Main Author: Wan Yusoff, Wan Ahmad Yusmawiza
Format: Article
Language:English
English
Published: Institute of Advanced Engineering and Science 2017
Subjects:
Online Access:http://irep.iium.edu.my/57570/
http://irep.iium.edu.my/57570/
http://irep.iium.edu.my/57570/
http://irep.iium.edu.my/57570/1/57570_The%20application%20of%20scanning%20electron_article.pdf
http://irep.iium.edu.my/57570/2/57570_The%20application%20of%20scanning%20electron_SCOPUS.pdf
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spelling iium-575702017-07-12T02:40:23Z http://irep.iium.edu.my/57570/ The application of scanning electron microscope and melt flow index for orange peel in laser sintering process Wan Yusoff, Wan Ahmad Yusmawiza QK Botany TA Engineering (General). Civil engineering (General) In manufacturing, many products need to undergo increasing customisation, and a shortening of the manufacturing cycle time. This makes the time needed to produce prototypes one of the most important contributors to product development cycles. Rapid Prototyping (RP) offers the user the ability to optimise part design in order to meet customer requirements with few manufacturing restrictions. One of the most common RP processes is Laser Sintering (LS). A problem with LS is that sometimes the surface of the parts produced displays a texture similar to that of the skin of an orange (the so-called orange peel texture). This problem must be addressed before the technology can gain wider acceptance. The main aim of this research is to develop a methodology of controlling the input material properties that will ensure consistent and good quality of the fabricated parts. From the experiment, it was found that PA12 powder with high melt flow rate, low melting temperature, low glass transition temperature and low degree of crystallization temperature could improve the sintering process to produce a good Laser Sintering (LS) parts with lower shrinkage rate. The powder which has higher melt viscosity and lower melting heat becomes liquid more easily and therefore flows better during the sintering process due to a shorter chain molecular structure. The results of experimental work indicate that the melt viscosity, and part surface finish are correlated. © 2017 Institute of Advanced Engineering and Science Institute of Advanced Engineering and Science 2017-06 Article PeerReviewed application/pdf en http://irep.iium.edu.my/57570/1/57570_The%20application%20of%20scanning%20electron_article.pdf application/pdf en http://irep.iium.edu.my/57570/2/57570_The%20application%20of%20scanning%20electron_SCOPUS.pdf Wan Yusoff, Wan Ahmad Yusmawiza (2017) The application of scanning electron microscope and melt flow index for orange peel in laser sintering process. Indonesian Journal of Electrical Engineering and Computer Science, 6 (3). pp. 615-622. ISSN 2502-4752 http://www.iaescore.com/journals/index.php/IJEECS/article/viewFile/7399/6615 10.11591/ijeecs.v6.i3.pp615-622
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
topic QK Botany
TA Engineering (General). Civil engineering (General)
spellingShingle QK Botany
TA Engineering (General). Civil engineering (General)
Wan Yusoff, Wan Ahmad Yusmawiza
The application of scanning electron microscope and melt flow index for orange peel in laser sintering process
description In manufacturing, many products need to undergo increasing customisation, and a shortening of the manufacturing cycle time. This makes the time needed to produce prototypes one of the most important contributors to product development cycles. Rapid Prototyping (RP) offers the user the ability to optimise part design in order to meet customer requirements with few manufacturing restrictions. One of the most common RP processes is Laser Sintering (LS). A problem with LS is that sometimes the surface of the parts produced displays a texture similar to that of the skin of an orange (the so-called orange peel texture). This problem must be addressed before the technology can gain wider acceptance. The main aim of this research is to develop a methodology of controlling the input material properties that will ensure consistent and good quality of the fabricated parts. From the experiment, it was found that PA12 powder with high melt flow rate, low melting temperature, low glass transition temperature and low degree of crystallization temperature could improve the sintering process to produce a good Laser Sintering (LS) parts with lower shrinkage rate. The powder which has higher melt viscosity and lower melting heat becomes liquid more easily and therefore flows better during the sintering process due to a shorter chain molecular structure. The results of experimental work indicate that the melt viscosity, and part surface finish are correlated. © 2017 Institute of Advanced Engineering and Science
format Article
author Wan Yusoff, Wan Ahmad Yusmawiza
author_facet Wan Yusoff, Wan Ahmad Yusmawiza
author_sort Wan Yusoff, Wan Ahmad Yusmawiza
title The application of scanning electron microscope and melt flow index for orange peel in laser sintering process
title_short The application of scanning electron microscope and melt flow index for orange peel in laser sintering process
title_full The application of scanning electron microscope and melt flow index for orange peel in laser sintering process
title_fullStr The application of scanning electron microscope and melt flow index for orange peel in laser sintering process
title_full_unstemmed The application of scanning electron microscope and melt flow index for orange peel in laser sintering process
title_sort application of scanning electron microscope and melt flow index for orange peel in laser sintering process
publisher Institute of Advanced Engineering and Science
publishDate 2017
url http://irep.iium.edu.my/57570/
http://irep.iium.edu.my/57570/
http://irep.iium.edu.my/57570/
http://irep.iium.edu.my/57570/1/57570_The%20application%20of%20scanning%20electron_article.pdf
http://irep.iium.edu.my/57570/2/57570_The%20application%20of%20scanning%20electron_SCOPUS.pdf
first_indexed 2023-09-18T21:21:23Z
last_indexed 2023-09-18T21:21:23Z
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