Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry
Dust and fiber have been identified among the highest contributor for the defect in automotive painting line with range from 40% to 50% of total defect breakdown. Eventually, those defects will effect on both visual appearance and also the performance of the parts. In addition, the significance o...
| Main Authors: | , , , |
|---|---|
| Format: | Conference or Workshop Item |
| Language: | English English English |
| Published: |
Institute of Physics Publishing
2018
|
| Subjects: | |
| Online Access: | http://irep.iium.edu.my/63999/ http://irep.iium.edu.my/63999/ http://irep.iium.edu.my/63999/ http://irep.iium.edu.my/63999/1/63999_Air%20ionizer%20application%20for%20electrostatic%20discharge%20%28ESD%29_conference%20article.pdf http://irep.iium.edu.my/63999/2/63999_Air%20ionizer%20application%20for%20electrostatic%20discharge%20%28ESD%29_scopus.pdf http://irep.iium.edu.my/63999/13/63999_Air%20ionizer%20application%20for%20electrostatic_wos.pdf |
| id |
iium-63999 |
|---|---|
| recordtype |
eprints |
| spelling |
iium-639992019-08-08T14:47:01Z http://irep.iium.edu.my/63999/ Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry Yosri, M. H. Muhamad, Pauziah Ismail, Mohamad Amiruddin Mohd Yatim, Norfazrina Hayati TK7800 Electronics. Computer engineering. Computer hardware. Photoelectronic devices TL Motor vehicles. Aeronautics. Astronautics TL1 Motor vehicles Dust and fiber have been identified among the highest contributor for the defect in automotive painting line with range from 40% to 50% of total defect breakdown. Eventually, those defects will effect on both visual appearance and also the performance of the parts. In addition, the significance of controlling dust in an assembly line is crucial in order to maintain the quality of the product, part performance yield and effect on workers’ health [1]. By considering the principle and technology applied in electronic clean room technology, the ionizer have been introduce to control dust contamination in automotive painting line. The first auto maker industry whom found the effectiveness of the clean room application to reduce the defect and production line downtime was Chrysler [2]. By doing so, it’s allowed the transmission plant to offer 50 000 mile guarantee on the transmission systems. The main objective of this research is to verify the effectiveness of ionizer device in order to reduce the rejection contribute by dust and fiber particle in the automotive painting line. Towards the main objective, a few sub areas will be explored, as a supporting factor to ensure the result gain from this study is solid and constructive. The experiment start by verifying the electrostatic value of the raw material (substrate) before and after the ionizer treatment. From here the correlation of the electrostatic value generated by the raw material that effect to production pass rate can be explored. At the meantime, the performance of the production pass rate after the ionizer treatment which related to the painted surface area can be determined. Institute of Physics Publishing 2018-01 Conference or Workshop Item NonPeerReviewed application/pdf en http://irep.iium.edu.my/63999/1/63999_Air%20ionizer%20application%20for%20electrostatic%20discharge%20%28ESD%29_conference%20article.pdf application/pdf en http://irep.iium.edu.my/63999/2/63999_Air%20ionizer%20application%20for%20electrostatic%20discharge%20%28ESD%29_scopus.pdf application/pdf en http://irep.iium.edu.my/63999/13/63999_Air%20ionizer%20application%20for%20electrostatic_wos.pdf Yosri, M. H. and Muhamad, Pauziah and Ismail, Mohamad Amiruddin and Mohd Yatim, Norfazrina Hayati (2018) Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry. In: International Conference on Advances in Manufacturing and Materials Engineering 2017, ICAMME 2017, 8 - 9 August 2017, Kuala Lumpur, Malaysia. http://iopscience.iop.org/article/10.1088/1757-899X/290/1/012051/pdf 10.1088/1757-899X/290/1/012051 |
| repository_type |
Digital Repository |
| institution_category |
Local University |
| institution |
International Islamic University Malaysia |
| building |
IIUM Repository |
| collection |
Online Access |
| language |
English English English |
| topic |
TK7800 Electronics. Computer engineering. Computer hardware. Photoelectronic devices TL Motor vehicles. Aeronautics. Astronautics TL1 Motor vehicles |
| spellingShingle |
TK7800 Electronics. Computer engineering. Computer hardware. Photoelectronic devices TL Motor vehicles. Aeronautics. Astronautics TL1 Motor vehicles Yosri, M. H. Muhamad, Pauziah Ismail, Mohamad Amiruddin Mohd Yatim, Norfazrina Hayati Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry |
| description |
Dust and fiber have been identified among the highest contributor for the defect in
automotive painting line with range from 40% to 50% of total defect breakdown. Eventually,
those defects will effect on both visual appearance and also the performance of the parts. In
addition, the significance of controlling dust in an assembly line is crucial in order to maintain
the quality of the product, part performance yield and effect on workers’ health [1]. By considering
the principle and technology applied in electronic clean room technology, the ionizer
have been introduce to control dust contamination in automotive painting line. The first auto
maker industry whom found the effectiveness of the clean room application to reduce the defect
and production line downtime was Chrysler [2]. By doing so, it’s allowed the transmission
plant to offer 50 000 mile guarantee on the transmission systems. The main objective of this research
is to verify the effectiveness of ionizer device in order to reduce the rejection contribute
by dust and fiber particle in the automotive painting line. Towards the main objective, a few
sub areas will be explored, as a supporting factor to ensure the result gain from this study is
solid and constructive. The experiment start by verifying the electrostatic value of the raw material
(substrate) before and after the ionizer treatment. From here the correlation of the electrostatic
value generated by the raw material that effect to production pass rate can be explored.
At the meantime, the performance of the production pass rate after the ionizer treatment which
related to the painted surface area can be determined. |
| format |
Conference or Workshop Item |
| author |
Yosri, M. H. Muhamad, Pauziah Ismail, Mohamad Amiruddin Mohd Yatim, Norfazrina Hayati |
| author_facet |
Yosri, M. H. Muhamad, Pauziah Ismail, Mohamad Amiruddin Mohd Yatim, Norfazrina Hayati |
| author_sort |
Yosri, M. H. |
| title |
Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry |
| title_short |
Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry |
| title_full |
Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry |
| title_fullStr |
Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry |
| title_full_unstemmed |
Air ionizer application for electrostatic discharge (ESD) dust removal in automotive painting industry |
| title_sort |
air ionizer application for electrostatic discharge (esd) dust removal in automotive painting industry |
| publisher |
Institute of Physics Publishing |
| publishDate |
2018 |
| url |
http://irep.iium.edu.my/63999/ http://irep.iium.edu.my/63999/ http://irep.iium.edu.my/63999/ http://irep.iium.edu.my/63999/1/63999_Air%20ionizer%20application%20for%20electrostatic%20discharge%20%28ESD%29_conference%20article.pdf http://irep.iium.edu.my/63999/2/63999_Air%20ionizer%20application%20for%20electrostatic%20discharge%20%28ESD%29_scopus.pdf http://irep.iium.edu.my/63999/13/63999_Air%20ionizer%20application%20for%20electrostatic_wos.pdf |
| first_indexed |
2023-09-18T21:30:46Z |
| last_indexed |
2023-09-18T21:30:46Z |
| _version_ |
1777412494911864832 |