Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass

In glass machining crack free surface is required in biomedical and optical industry. Ductile mode machining allows materials removal from brittle materials in a ductile manner rather than by brittle fracture. Although end milling is a versatile process, it has not been applied frequently for mac...

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Main Authors: Bagum, Mst. Nasima, Konneh, Mohamed, Ali, Mohammad Yeakub
Format: Conference or Workshop Item
Language:English
English
English
Published: Institute of Physics Publishing 2018
Subjects:
Online Access:http://irep.iium.edu.my/64013/
http://irep.iium.edu.my/64013/
http://irep.iium.edu.my/64013/
http://irep.iium.edu.my/64013/1/64013_Establishing%20Relationship%20between%20Process%20_conference%20article.pdf
http://irep.iium.edu.my/64013/2/64013_Establishing%20Relationship%20between%20Process%20_scopus.pdf
http://irep.iium.edu.my/64013/13/64013_Establishing%20relationship%20between%20process_WoS.pdf
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spelling iium-640132018-10-18T01:46:42Z http://irep.iium.edu.my/64013/ Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass Bagum, Mst. Nasima Konneh, Mohamed Ali, Mohammad Yeakub T Technology (General) TJ Mechanical engineering and machinery TS Manufactures In glass machining crack free surface is required in biomedical and optical industry. Ductile mode machining allows materials removal from brittle materials in a ductile manner rather than by brittle fracture. Although end milling is a versatile process, it has not been applied frequently for machining soda lime glass. Soda lime glass is a strain rate and temperature sensitive material; especially around glass transition temperature Tg, ductility increased and strength decreased. Hence, it is envisaged that the generated temperature by high-speed end milling (HSEM) could be brought close to the glass transition temperature, which promote ductile machining. In this research, the objective is to investigate the effect of high speed machining parameters on generated temperature. The cutting parameters were optimized to generate temperature around glass transition temperature of soda lime using response surface methodology (RSM). Result showed that the most influencing process parameter is feed rate followed by spindle speed and depth of cut to generate temperature. Confirmation test showed that combination of spindle speed 30,173 rpm, feed rate 13.2 mm/min and depth of cut 37.68 μm generate 635°C, hence ductile chip removal with machined surface Ra 0.358 μm was possible to achieve. Institute of Physics Publishing 2018-01-30 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/64013/1/64013_Establishing%20Relationship%20between%20Process%20_conference%20article.pdf application/pdf en http://irep.iium.edu.my/64013/2/64013_Establishing%20Relationship%20between%20Process%20_scopus.pdf application/pdf en http://irep.iium.edu.my/64013/13/64013_Establishing%20relationship%20between%20process_WoS.pdf Bagum, Mst. Nasima and Konneh, Mohamed and Ali, Mohammad Yeakub (2018) Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass. In: International Conference on Advances in Manufacturing and Materials Engineering 2017, ICAMME 2017, 8 - 9 August 2017, International Islamic University Malaysia (IIUM), Gombak Campus, Kuala Lumpur. http://iopscience.iop.org/article/10.1088/1757-899X/290/1/012038 10.1088/1757-899X/290/1/012038
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
English
topic T Technology (General)
TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle T Technology (General)
TJ Mechanical engineering and machinery
TS Manufactures
Bagum, Mst. Nasima
Konneh, Mohamed
Ali, Mohammad Yeakub
Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
description In glass machining crack free surface is required in biomedical and optical industry. Ductile mode machining allows materials removal from brittle materials in a ductile manner rather than by brittle fracture. Although end milling is a versatile process, it has not been applied frequently for machining soda lime glass. Soda lime glass is a strain rate and temperature sensitive material; especially around glass transition temperature Tg, ductility increased and strength decreased. Hence, it is envisaged that the generated temperature by high-speed end milling (HSEM) could be brought close to the glass transition temperature, which promote ductile machining. In this research, the objective is to investigate the effect of high speed machining parameters on generated temperature. The cutting parameters were optimized to generate temperature around glass transition temperature of soda lime using response surface methodology (RSM). Result showed that the most influencing process parameter is feed rate followed by spindle speed and depth of cut to generate temperature. Confirmation test showed that combination of spindle speed 30,173 rpm, feed rate 13.2 mm/min and depth of cut 37.68 μm generate 635°C, hence ductile chip removal with machined surface Ra 0.358 μm was possible to achieve.
format Conference or Workshop Item
author Bagum, Mst. Nasima
Konneh, Mohamed
Ali, Mohammad Yeakub
author_facet Bagum, Mst. Nasima
Konneh, Mohamed
Ali, Mohammad Yeakub
author_sort Bagum, Mst. Nasima
title Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
title_short Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
title_full Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
title_fullStr Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
title_full_unstemmed Establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
title_sort establishing relationship between process parameters and temperature during high speed end milling of soda lime glass
publisher Institute of Physics Publishing
publishDate 2018
url http://irep.iium.edu.my/64013/
http://irep.iium.edu.my/64013/
http://irep.iium.edu.my/64013/
http://irep.iium.edu.my/64013/1/64013_Establishing%20Relationship%20between%20Process%20_conference%20article.pdf
http://irep.iium.edu.my/64013/2/64013_Establishing%20Relationship%20between%20Process%20_scopus.pdf
http://irep.iium.edu.my/64013/13/64013_Establishing%20relationship%20between%20process_WoS.pdf
first_indexed 2023-09-18T21:30:47Z
last_indexed 2023-09-18T21:30:47Z
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