Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges

Micro dry wire EDM is a process where gas is used as the dielectric fluid instead of a liquid. In this process certain modifications of a wire EDM are needed during the machining operation to achieve stable machining. Optimizing kerf to get high dimensional accuracy is one of the critical issues...

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Main Authors: Ali, Mohammad Yeakub, Banu, Asfana, Abd. Rahman, Mohamed, Hazza Faizi Al Hazza, Muataz, Adesta, Erry Yulian Triblas
Format: Conference or Workshop Item
Language:English
English
Published: Trans Tech Publications Ltd. 2018
Subjects:
Online Access:http://irep.iium.edu.my/66450/
http://irep.iium.edu.my/66450/
http://irep.iium.edu.my/66450/
http://irep.iium.edu.my/66450/1/KEM.775.499-505.pdf
http://irep.iium.edu.my/66450/7/66450_recision%20control%20of%20kerf%20in%20metal%20cutting_scopus.pdf
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spelling iium-664502018-12-05T03:25:23Z http://irep.iium.edu.my/66450/ Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges Ali, Mohammad Yeakub Banu, Asfana Abd. Rahman, Mohamed Hazza Faizi Al Hazza, Muataz Adesta, Erry Yulian Triblas T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery TS Manufactures Micro dry wire EDM is a process where gas is used as the dielectric fluid instead of a liquid. In this process certain modifications of a wire EDM are needed during the machining operation to achieve stable machining. Optimizing kerf to get high dimensional accuracy is one of the critical issues in micro dry wire EDM. The fundamental modelling for optimum kerf using micro dry wire EDM has not been formulated yet. Due to the complex phenomenon, the prediction of optimum kerf in a micro dry wire EDM process is rather difficult. Hence, the main objectives of this research are to improve the micro dry wire EDM process and to develop mathematical models for optimum kerf using micro dry wire EDM. During the process improvement of micro dry wire EDM, various machining setup will be involve in order to achieve the most stable process. The most stable machining process will be used to prove the developed mathematical models. A mathematical relationship between kerf and process parameters is anticipated. The mathematical models in conjunction with experimental data will eventually produce the desired theory. The developed process and mathematical model of kerf is a breakthrough in fabricating products such as micro tools, molds etc. with optimum kerf and high dimensional accuracy. The successful completion of this research will contribute to the environmental friendly micromachining process. Trans Tech Publications Ltd. 2018-08-20 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/66450/1/KEM.775.499-505.pdf application/pdf en http://irep.iium.edu.my/66450/7/66450_recision%20control%20of%20kerf%20in%20metal%20cutting_scopus.pdf Ali, Mohammad Yeakub and Banu, Asfana and Abd. Rahman, Mohamed and Hazza Faizi Al Hazza, Muataz and Adesta, Erry Yulian Triblas (2018) Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges. In: 8th International Conference on Key Engineering Materials (ICKEM 2018), 16th-18th March 2018, Osaka, Japan. https://www.scientific.net/KEM.775.499 https://doi.org/10.4028/www.scientific.net/KEM.775.499
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
English
topic T Technology (General)
T175 Industrial research. Research and development
TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle T Technology (General)
T175 Industrial research. Research and development
TJ Mechanical engineering and machinery
TS Manufactures
Ali, Mohammad Yeakub
Banu, Asfana
Abd. Rahman, Mohamed
Hazza Faizi Al Hazza, Muataz
Adesta, Erry Yulian Triblas
Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges
description Micro dry wire EDM is a process where gas is used as the dielectric fluid instead of a liquid. In this process certain modifications of a wire EDM are needed during the machining operation to achieve stable machining. Optimizing kerf to get high dimensional accuracy is one of the critical issues in micro dry wire EDM. The fundamental modelling for optimum kerf using micro dry wire EDM has not been formulated yet. Due to the complex phenomenon, the prediction of optimum kerf in a micro dry wire EDM process is rather difficult. Hence, the main objectives of this research are to improve the micro dry wire EDM process and to develop mathematical models for optimum kerf using micro dry wire EDM. During the process improvement of micro dry wire EDM, various machining setup will be involve in order to achieve the most stable process. The most stable machining process will be used to prove the developed mathematical models. A mathematical relationship between kerf and process parameters is anticipated. The mathematical models in conjunction with experimental data will eventually produce the desired theory. The developed process and mathematical model of kerf is a breakthrough in fabricating products such as micro tools, molds etc. with optimum kerf and high dimensional accuracy. The successful completion of this research will contribute to the environmental friendly micromachining process.
format Conference or Workshop Item
author Ali, Mohammad Yeakub
Banu, Asfana
Abd. Rahman, Mohamed
Hazza Faizi Al Hazza, Muataz
Adesta, Erry Yulian Triblas
author_facet Ali, Mohammad Yeakub
Banu, Asfana
Abd. Rahman, Mohamed
Hazza Faizi Al Hazza, Muataz
Adesta, Erry Yulian Triblas
author_sort Ali, Mohammad Yeakub
title Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges
title_short Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges
title_full Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges
title_fullStr Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges
title_full_unstemmed Precision control of kerf in metal cutting using dry micro WEDM: issues and challenges
title_sort precision control of kerf in metal cutting using dry micro wedm: issues and challenges
publisher Trans Tech Publications Ltd.
publishDate 2018
url http://irep.iium.edu.my/66450/
http://irep.iium.edu.my/66450/
http://irep.iium.edu.my/66450/
http://irep.iium.edu.my/66450/1/KEM.775.499-505.pdf
http://irep.iium.edu.my/66450/7/66450_recision%20control%20of%20kerf%20in%20metal%20cutting_scopus.pdf
first_indexed 2023-09-18T21:34:21Z
last_indexed 2023-09-18T21:34:21Z
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