Prototype of electromagnetic actuator for continuously variable transmission for passenger car

Continuously variable transmission (CVT) system transmits the engine /battery power to the car driving wheel smoothly and efficiently. Car with current CVT produces some noise and slow acceleration to meet the car power demand. There are about jerky movement and non- uniform power transfers during i...

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Main Authors: Rahman, Mohammed Ataur, Sany, Ihsan, Rashid, Muhammad Mahbubur, Ismail, Ahmad Faris
Format: Monograph
Language:English
Published: 2019
Subjects:
Online Access:http://irep.iium.edu.my/74066/
http://irep.iium.edu.my/74066/1/End-of-Project%20Report-PRGS-ID-%20PRGS%2016%E2%80%94004-0035.pdf
id iium-74066
recordtype eprints
spelling iium-740662019-11-23T04:23:45Z http://irep.iium.edu.my/74066/ Prototype of electromagnetic actuator for continuously variable transmission for passenger car Rahman, Mohammed Ataur Sany, Ihsan Rashid, Muhammad Mahbubur Ismail, Ahmad Faris TL Motor vehicles. Aeronautics. Astronautics Continuously variable transmission (CVT) system transmits the engine /battery power to the car driving wheel smoothly and efficiently. Car with current CVT produces some noise and slow acceleration to meet the car power demand. There are about jerky movement and non- uniform power transfers during initial acceleration and slope climbing or rattling noises during slow speeds. The problems of CVT incur due to the slow response of hydraulic pressure. A prototype electromagnetic actuator (EMA) has been designed and fabricated for the actuation of CVT system with the finance Ministry of Higher Education (MOHE) with Prototype Research Grants in 2016 (Project Reference:PRGS 2016-04-0035). The EMA has been fixed with the TOYOTA WISH CVT system and tested with the IIUM Test bed. The dynamic load of the vehicle, in accordance the road-load, has been applied on the EMA- CVT with an attachment. A load cell with a programable fuzy logic controller has been designed for making the EMA-CVT intellegent.Furthermore, Furthermore, the central manual switching system (CMSS) has ensured the EMA operation about 80% to actuate the CVT system in case of failure the intelligent system. The prototype has been found very silent in any vehicle dynamic operation and able to solve the problem of the conventional CVT that occurred during climing the slope and longer operational time. The CVT actuation time is recorded as 3 s and 3.5s for the gear ratio of 5 and 2.5 respectively. The supplied current to the EMA is recorded 12 A for the gear ratio 5 and 7A for 2.5. A lead acid battery pack of voltage 60V and capacity 67 Ah has been used to supply the current to the EMA through a fuze logic controller. The fast actuation time on gear changing indicates that the EMA-CVT has eliminated the power loss of the transmission about 80%. The efficiency of the EMA-CVT is considered as energy-efficient system for the vehicle (EEVS) which is in-line with the National Automotive Policy (NAP) 2014 and 2018. Based on the operation and integration of EMA and CVT, it is announced that EMA-CVT is new transmission system for the advanced automotive technology. This product has the potentiality to save dollars of the country from importing CVT. The price of EMA-CVT (RM5,000) over the price of Nissan- CVT (RM13,000), makes the EMA-CVT highly competitive. 2019-12-31 Monograph NonPeerReviewed application/pdf en http://irep.iium.edu.my/74066/1/End-of-Project%20Report-PRGS-ID-%20PRGS%2016%E2%80%94004-0035.pdf Rahman, Mohammed Ataur and Sany, Ihsan and Rashid, Muhammad Mahbubur and Ismail, Ahmad Faris (2019) Prototype of electromagnetic actuator for continuously variable transmission for passenger car. Research Report. UNSPECIFIED. (Unpublished)
repository_type Digital Repository
institution_category Local University
institution International Islamic University Malaysia
building IIUM Repository
collection Online Access
language English
topic TL Motor vehicles. Aeronautics. Astronautics
spellingShingle TL Motor vehicles. Aeronautics. Astronautics
Rahman, Mohammed Ataur
Sany, Ihsan
Rashid, Muhammad Mahbubur
Ismail, Ahmad Faris
Prototype of electromagnetic actuator for continuously variable transmission for passenger car
description Continuously variable transmission (CVT) system transmits the engine /battery power to the car driving wheel smoothly and efficiently. Car with current CVT produces some noise and slow acceleration to meet the car power demand. There are about jerky movement and non- uniform power transfers during initial acceleration and slope climbing or rattling noises during slow speeds. The problems of CVT incur due to the slow response of hydraulic pressure. A prototype electromagnetic actuator (EMA) has been designed and fabricated for the actuation of CVT system with the finance Ministry of Higher Education (MOHE) with Prototype Research Grants in 2016 (Project Reference:PRGS 2016-04-0035). The EMA has been fixed with the TOYOTA WISH CVT system and tested with the IIUM Test bed. The dynamic load of the vehicle, in accordance the road-load, has been applied on the EMA- CVT with an attachment. A load cell with a programable fuzy logic controller has been designed for making the EMA-CVT intellegent.Furthermore, Furthermore, the central manual switching system (CMSS) has ensured the EMA operation about 80% to actuate the CVT system in case of failure the intelligent system. The prototype has been found very silent in any vehicle dynamic operation and able to solve the problem of the conventional CVT that occurred during climing the slope and longer operational time. The CVT actuation time is recorded as 3 s and 3.5s for the gear ratio of 5 and 2.5 respectively. The supplied current to the EMA is recorded 12 A for the gear ratio 5 and 7A for 2.5. A lead acid battery pack of voltage 60V and capacity 67 Ah has been used to supply the current to the EMA through a fuze logic controller. The fast actuation time on gear changing indicates that the EMA-CVT has eliminated the power loss of the transmission about 80%. The efficiency of the EMA-CVT is considered as energy-efficient system for the vehicle (EEVS) which is in-line with the National Automotive Policy (NAP) 2014 and 2018. Based on the operation and integration of EMA and CVT, it is announced that EMA-CVT is new transmission system for the advanced automotive technology. This product has the potentiality to save dollars of the country from importing CVT. The price of EMA-CVT (RM5,000) over the price of Nissan- CVT (RM13,000), makes the EMA-CVT highly competitive.
format Monograph
author Rahman, Mohammed Ataur
Sany, Ihsan
Rashid, Muhammad Mahbubur
Ismail, Ahmad Faris
author_facet Rahman, Mohammed Ataur
Sany, Ihsan
Rashid, Muhammad Mahbubur
Ismail, Ahmad Faris
author_sort Rahman, Mohammed Ataur
title Prototype of electromagnetic actuator for continuously variable transmission for passenger car
title_short Prototype of electromagnetic actuator for continuously variable transmission for passenger car
title_full Prototype of electromagnetic actuator for continuously variable transmission for passenger car
title_fullStr Prototype of electromagnetic actuator for continuously variable transmission for passenger car
title_full_unstemmed Prototype of electromagnetic actuator for continuously variable transmission for passenger car
title_sort prototype of electromagnetic actuator for continuously variable transmission for passenger car
publishDate 2019
url http://irep.iium.edu.my/74066/
http://irep.iium.edu.my/74066/1/End-of-Project%20Report-PRGS-ID-%20PRGS%2016%E2%80%94004-0035.pdf
first_indexed 2023-09-18T21:44:56Z
last_indexed 2023-09-18T21:44:56Z
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