Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff

This research paper presents an implementation of one of the Lean Manufacturing (LM) tools, known as Standardized Work (SW), at an automotive assembly line in Malaysia. The main functions of SW are to design, develop, document and visualize a set of manufacturing process with detail and proper...

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Main Authors:	Jaffar, Ahmed, Abdul Halim, Nurul Hayati, Yusoff, Noriah
Format:	Article
Language:	English
Published:	UiTM Press 2012
Subjects:	Production management. Operations management
Online Access:	http://ir.uitm.edu.my/id/eprint/8398/ http://ir.uitm.edu.my/id/eprint/8398/ http://ir.uitm.edu.my/id/eprint/8398/1/AJ_AHMED%20JAFFAR%20JME%2012.pdf

id	uitm-8398
recordtype	eprints
spelling	uitm-83982016-08-05T07:59:21Z http://ir.uitm.edu.my/id/eprint/8398/ Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff Jaffar, Ahmed Abdul Halim, Nurul Hayati Yusoff, Noriah Production management. Operations management This research paper presents an implementation of one of the Lean Manufacturing (LM) tools, known as Standardized Work (SW), at an automotive assembly line in Malaysia. The main functions of SW are to design, develop, document and visualize a set of manufacturing process with detail and proper study on it. SW is conducted to raise production efficiency and quality. Quality here referred to quality of the products to be produced and quality of the jobs to be performed. With the main objective to demonstrate a systematic and organized guideline on how data collection and analysis should be conducted with detail explanation on tools and methods used for efficient implementation of SW, a case study was conducted at an automotive components assembly line, at XYZ Manufacturing Sendirian Berhad. There are five major phases involved in the implementation of this research work; (i) observation, to understand the existing study area conditions, (ii) data collection through observation, referring to company’s production system and work study method, (iii) data analysis using SW tools, (iv) development of standardized process, and (v) results evaluation by using lean metrics to analyze the performance of the standardized assembly process. results show that, with systematic and proper implementation, SW offer a lots of benefits such as help to increase efficiency and quality and process stability in terms of productivity, quality and operator’s performance. Moreover, it also helps to achieve LM philosophies which are wastes elimination and continuous improvement during the implementation. UiTM Press 2012 Article PeerReviewed text en http://ir.uitm.edu.my/id/eprint/8398/1/AJ_AHMED%20JAFFAR%20JME%2012.pdf Jaffar, Ahmed and Abdul Halim, Nurul Hayati and Yusoff, Noriah (2012) Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff. Journal of Mechanical Engineering, 9 (1). pp. 45-78. ISSN 1823-5514 http://www-scopus-com.ezaccess.library.uitm.edu.my/record/display.uri?eid=2-s2.0-84865409880&origin=resultslist&sort=plf-f&src=s&imp=t&sid=D1578D7925D5E292C4FCB3754FF609BA.N5T5nM1aaTEF8rE6yKCR3A%3a60&sot=br&sdt=a&sl=62&s=SOURCE-ID%2821100198715%29+AND+PUBYEAR+IS+2012+AND+NOT+DOCTYPE%28ip%29&relpos=9&citeCnt=2&searchTerm=
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Teknologi MARA
building	UiTM Institutional Repository
collection	Online Access
language	English
topic	Production management. Operations management
spellingShingle	Production management. Operations management Jaffar, Ahmed Abdul Halim, Nurul Hayati Yusoff, Noriah Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
description	This research paper presents an implementation of one of the Lean Manufacturing (LM) tools, known as Standardized Work (SW), at an automotive assembly line in Malaysia. The main functions of SW are to design, develop, document and visualize a set of manufacturing process with detail and proper study on it. SW is conducted to raise production efficiency and quality. Quality here referred to quality of the products to be produced and quality of the jobs to be performed. With the main objective to demonstrate a systematic and organized guideline on how data collection and analysis should be conducted with detail explanation on tools and methods used for efficient implementation of SW, a case study was conducted at an automotive components assembly line, at XYZ Manufacturing Sendirian Berhad. There are five major phases involved in the implementation of this research work; (i) observation, to understand the existing study area conditions, (ii) data collection through observation, referring to company’s production system and work study method, (iii) data analysis using SW tools, (iv) development of standardized process, and (v) results evaluation by using lean metrics to analyze the performance of the standardized assembly process. results show that, with systematic and proper implementation, SW offer a lots of benefits such as help to increase efficiency and quality and process stability in terms of productivity, quality and operator’s performance. Moreover, it also helps to achieve LM philosophies which are wastes elimination and continuous improvement during the implementation.
format	Article
author	Jaffar, Ahmed Abdul Halim, Nurul Hayati Yusoff, Noriah
author_facet	Jaffar, Ahmed Abdul Halim, Nurul Hayati Yusoff, Noriah
author_sort	Jaffar, Ahmed
title	Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_short	Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_full	Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_fullStr	Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_full_unstemmed	Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_sort	effective data collection and analysis for efficient implement of standardized work (sw) / ahmed jaffar, nurul hayati abdul halim and noriah yusoff
publisher	UiTM Press
publishDate	2012
url	http://ir.uitm.edu.my/id/eprint/8398/ http://ir.uitm.edu.my/id/eprint/8398/ http://ir.uitm.edu.my/id/eprint/8398/1/AJ_AHMED%20JAFFAR%20JME%2012.pdf
first_indexed	2023-09-18T22:47:21Z
last_indexed	2023-09-18T22:47:21Z
_version_	1777417313333542912

Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff

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