Improving the cuttings transport performance of water-based mud through the use of polypropylene beads

This research work presents the experimental results of the effect of polypropylene beads’ concentrations in water-based mud on wellbore cleaning. A comparative study of cuttings transport performance (CTP) of water-based mud and water-based mud with polypropylene beads were carried out at different...

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Main Authors: Onuoha, M.D.U., Ismail, I., Piroozian, A., Mamat, N.S., Ismail, A.S.
Format: Article
Language:English
Published: Universiti Kebangsaan Malaysia 2015
Online Access:http://journalarticle.ukm.my/8642/
http://journalarticle.ukm.my/8642/
http://journalarticle.ukm.my/8642/1/19_M.D.U._Onuoha.pdf
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spelling ukm-86422016-12-14T06:47:46Z http://journalarticle.ukm.my/8642/ Improving the cuttings transport performance of water-based mud through the use of polypropylene beads Onuoha, M.D.U. Ismail, I. Piroozian, A. Mamat, N.S. Ismail, A.S. This research work presents the experimental results of the effect of polypropylene beads’ concentrations in water-based mud on wellbore cleaning. A comparative study of cuttings transport performance (CTP) of water-based mud and water-based mud with polypropylene beads were carried out at different hole angles of 0°, 30°, 60°. 75° and 90° in a 13 ft (3.96 m) acrylic concentric annulus flow test section, having a 2 in (50.8 mm) casing ID and a fixed 0.79 in (20 mm) inner pipe OD. A total of 100 runs had been accomplished using fine sands (from Tanjung Balau, Johor Bahru, Malaysia), of size ranging from 5/127 - 6/127" (1.0 – 1.2 mm) and density 2.4 g/cc (2400 kg/m3), with the mud density and viscosity maintained at 9 ppg (1078 kg/m3) and 5 cp (0.005 Pa.s), respectively, in a flow velocity of 2.1 ft/s (0.64 m/s). Polypropylene beads used in this study have the following properties: 290 kg/cm2 of tensile strength at yield, 0.86 g/cc (860 kg/m3) density, 4 mm (20/127") size, 82 R scale Rockwell hardness, 13,500 kg/cm2 flexural modulus, 85°C heat deflection temperature at 4.6 kg/cm2, 4 g/10 min melt flow rate at 230°C and spherical in shape. The experimental findings showed that commingling the basic mud with polypropylene beads has successfully introduced a buoyant force which was found to have improved the cuttings transport performance by more than 10% when weight concentration of the polypropylene beads was increased to 1.5% as compared with the performance obtained from the basic water-based mud. The improvement of cuttings transport performance was found to be more significant in a vertical hole. Universiti Kebangsaan Malaysia 2015-04 Article PeerReviewed application/pdf en http://journalarticle.ukm.my/8642/1/19_M.D.U._Onuoha.pdf Onuoha, M.D.U. and Ismail, I. and Piroozian, A. and Mamat, N.S. and Ismail, A.S. (2015) Improving the cuttings transport performance of water-based mud through the use of polypropylene beads. Sains Malaysiana, 44 (4). pp. 629-634. ISSN 0126-6039 http://www.ukm.my/jsm/malay_journals/jilid44bil4_2015/KandunganJilid44Bil4_2015.html
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institution Universiti Kebangasaan Malaysia
building UKM Institutional Repository
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language English
description This research work presents the experimental results of the effect of polypropylene beads’ concentrations in water-based mud on wellbore cleaning. A comparative study of cuttings transport performance (CTP) of water-based mud and water-based mud with polypropylene beads were carried out at different hole angles of 0°, 30°, 60°. 75° and 90° in a 13 ft (3.96 m) acrylic concentric annulus flow test section, having a 2 in (50.8 mm) casing ID and a fixed 0.79 in (20 mm) inner pipe OD. A total of 100 runs had been accomplished using fine sands (from Tanjung Balau, Johor Bahru, Malaysia), of size ranging from 5/127 - 6/127" (1.0 – 1.2 mm) and density 2.4 g/cc (2400 kg/m3), with the mud density and viscosity maintained at 9 ppg (1078 kg/m3) and 5 cp (0.005 Pa.s), respectively, in a flow velocity of 2.1 ft/s (0.64 m/s). Polypropylene beads used in this study have the following properties: 290 kg/cm2 of tensile strength at yield, 0.86 g/cc (860 kg/m3) density, 4 mm (20/127") size, 82 R scale Rockwell hardness, 13,500 kg/cm2 flexural modulus, 85°C heat deflection temperature at 4.6 kg/cm2, 4 g/10 min melt flow rate at 230°C and spherical in shape. The experimental findings showed that commingling the basic mud with polypropylene beads has successfully introduced a buoyant force which was found to have improved the cuttings transport performance by more than 10% when weight concentration of the polypropylene beads was increased to 1.5% as compared with the performance obtained from the basic water-based mud. The improvement of cuttings transport performance was found to be more significant in a vertical hole.
format Article
author Onuoha, M.D.U.
Ismail, I.
Piroozian, A.
Mamat, N.S.
Ismail, A.S.
spellingShingle Onuoha, M.D.U.
Ismail, I.
Piroozian, A.
Mamat, N.S.
Ismail, A.S.
Improving the cuttings transport performance of water-based mud through the use of polypropylene beads
author_facet Onuoha, M.D.U.
Ismail, I.
Piroozian, A.
Mamat, N.S.
Ismail, A.S.
author_sort Onuoha, M.D.U.
title Improving the cuttings transport performance of water-based mud through the use of polypropylene beads
title_short Improving the cuttings transport performance of water-based mud through the use of polypropylene beads
title_full Improving the cuttings transport performance of water-based mud through the use of polypropylene beads
title_fullStr Improving the cuttings transport performance of water-based mud through the use of polypropylene beads
title_full_unstemmed Improving the cuttings transport performance of water-based mud through the use of polypropylene beads
title_sort improving the cuttings transport performance of water-based mud through the use of polypropylene beads
publisher Universiti Kebangsaan Malaysia
publishDate 2015
url http://journalarticle.ukm.my/8642/
http://journalarticle.ukm.my/8642/
http://journalarticle.ukm.my/8642/1/19_M.D.U._Onuoha.pdf
first_indexed 2023-09-18T19:52:52Z
last_indexed 2023-09-18T19:52:52Z
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