Optimization of surface texture in milling using response surface methodology

This project deals with the effects of three parameters chosen on the surface texture of Aluminum 6061 by using milling. The main objectives of this project are to investigate the parameters for surface texture in milling, to obtain the optimum surface texture using Response Surface Methodology and...

Full description

Bibliographic Details
Main Author: Syahrizad, Muhamad
Format: Undergraduates Project Papers
Language:English
Published: 2010
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/1499/
http://umpir.ump.edu.my/id/eprint/1499/
http://umpir.ump.edu.my/id/eprint/1499/1/Syahrizad_Muhamad_%28_CD_5047_%29.pdf
id ump-1499
recordtype eprints
spelling ump-14992015-03-03T07:51:26Z http://umpir.ump.edu.my/id/eprint/1499/ Optimization of surface texture in milling using response surface methodology Syahrizad, Muhamad TA Engineering (General). Civil engineering (General) This project deals with the effects of three parameters chosen on the surface texture of Aluminum 6061 by using milling. The main objectives of this project are to investigate the parameters for surface texture in milling, to obtain the optimum surface texture using Response Surface Methodology and to recommend the best machine parameter that contributes to the optimum surface roughness value. The study of this project covers on the limitation of cutting speed range (100 to 180 mm), feed range of 0.1 to 0.2 min.mm and depth of cut range 1 to 2 tooth.mm. The 15 experiments (1 experiment consist of 1 pass that 90mm in length) are done by using manual coding of CNC Milling Machine, Perthometer for surface roughness testing and Metallurgical Microscope for surface texture testing. The result and data taken from these procedures were analyzed by using Response Surface Methodology (RSM) of Minitab Software. The model is validates through a comparison of the experimental values with their predicted counterparts. From the results, it indicates that from the RSM method, the first order gives 73.14% accuracy and the second order gives 81.43% in accuracy. The proved technique gives opportunities for better approach that could be applied to the calibration of other empirical models of machining. 2010-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/1499/1/Syahrizad_Muhamad_%28_CD_5047_%29.pdf Syahrizad, Muhamad (2010) Optimization of surface texture in milling using response surface methodology. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:52370&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TA Engineering (General). Civil engineering (General)
spellingShingle TA Engineering (General). Civil engineering (General)
Syahrizad, Muhamad
Optimization of surface texture in milling using response surface methodology
description This project deals with the effects of three parameters chosen on the surface texture of Aluminum 6061 by using milling. The main objectives of this project are to investigate the parameters for surface texture in milling, to obtain the optimum surface texture using Response Surface Methodology and to recommend the best machine parameter that contributes to the optimum surface roughness value. The study of this project covers on the limitation of cutting speed range (100 to 180 mm), feed range of 0.1 to 0.2 min.mm and depth of cut range 1 to 2 tooth.mm. The 15 experiments (1 experiment consist of 1 pass that 90mm in length) are done by using manual coding of CNC Milling Machine, Perthometer for surface roughness testing and Metallurgical Microscope for surface texture testing. The result and data taken from these procedures were analyzed by using Response Surface Methodology (RSM) of Minitab Software. The model is validates through a comparison of the experimental values with their predicted counterparts. From the results, it indicates that from the RSM method, the first order gives 73.14% accuracy and the second order gives 81.43% in accuracy. The proved technique gives opportunities for better approach that could be applied to the calibration of other empirical models of machining.
format Undergraduates Project Papers
author Syahrizad, Muhamad
author_facet Syahrizad, Muhamad
author_sort Syahrizad, Muhamad
title Optimization of surface texture in milling using response surface methodology
title_short Optimization of surface texture in milling using response surface methodology
title_full Optimization of surface texture in milling using response surface methodology
title_fullStr Optimization of surface texture in milling using response surface methodology
title_full_unstemmed Optimization of surface texture in milling using response surface methodology
title_sort optimization of surface texture in milling using response surface methodology
publishDate 2010
url http://umpir.ump.edu.my/id/eprint/1499/
http://umpir.ump.edu.my/id/eprint/1499/
http://umpir.ump.edu.my/id/eprint/1499/1/Syahrizad_Muhamad_%28_CD_5047_%29.pdf
first_indexed 2023-09-18T21:54:41Z
last_indexed 2023-09-18T21:54:41Z
_version_ 1777413999854354432