A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining

A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining

This thesis deal with Kaizen strategy which is implementation of 5S and purpose for standardized work. The project background is in Sapura Machining Corporation. The objective of this thesis is to implement the 5s method in line production Capcam Shaft and to purpose a standardized work for a better...

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Bibliographic Details
Main Author: Wan Nurul Athia, Wan Mohd Zamani
Format: Undergraduates Project Papers
Language:English
English
English
English
Published: 2016
Subjects:
T Technology (General)
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/16209/
http://umpir.ump.edu.my/id/eprint/16209/
http://umpir.ump.edu.my/id/eprint/16209/1/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Table%20of%20contents-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
http://umpir.ump.edu.my/id/eprint/16209/2/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Abstract-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
http://umpir.ump.edu.my/id/eprint/16209/3/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Chapter%201-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
http://umpir.ump.edu.my/id/eprint/16209/4/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-References-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
id ump-16209
recordtype eprints
spelling ump-162092017-01-20T02:09:12Z http://umpir.ump.edu.my/id/eprint/16209/ A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining Wan Nurul Athia, Wan Mohd Zamani T Technology (General) TS Manufactures This thesis deal with Kaizen strategy which is implementation of 5S and purpose for standardized work. The project background is in Sapura Machining Corporation. The objective of this thesis is to implement the 5s method in line production Capcam Shaft and to purpose a standardized work for a better work sequence. The project method conducted is by doing the Gemba Walk and observed the OFI (Opportunity for Improvement). 5S had been implement based on the problem observe from the line production. The aim is to increase the cleanliness, safety for operator by using PPE (Personal Protective Equipment) and the training to discipline the operator. For standardized work, cycle time need to be record for before and after. The non-value added is reduce in the time taken to increase the line efficiency. Standardized work is made using simulation of Tecnomatix Software which is the plant need to be arrange like actual layout and insert the cycle time for each machine. For the result, 5S method that had been implement has been awarded as a ‘Best Line 3S Finding Activity’ and ‘5S best Practice’. For standardized work the line efficiency increase from 70.23% to 95.43% and the transportation material time success to be reduce from 49.71% to 4.57%. 2016-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/16209/1/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Table%20of%20contents-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/16209/2/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Abstract-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/16209/3/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Chapter%201-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/16209/4/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-References-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf Wan Nurul Athia, Wan Mohd Zamani (2016) A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:98457&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
English
English
topic T Technology (General)
TS Manufactures
spellingShingle T Technology (General)
TS Manufactures
Wan Nurul Athia, Wan Mohd Zamani
A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining
description This thesis deal with Kaizen strategy which is implementation of 5S and purpose for standardized work. The project background is in Sapura Machining Corporation. The objective of this thesis is to implement the 5s method in line production Capcam Shaft and to purpose a standardized work for a better work sequence. The project method conducted is by doing the Gemba Walk and observed the OFI (Opportunity for Improvement). 5S had been implement based on the problem observe from the line production. The aim is to increase the cleanliness, safety for operator by using PPE (Personal Protective Equipment) and the training to discipline the operator. For standardized work, cycle time need to be record for before and after. The non-value added is reduce in the time taken to increase the line efficiency. Standardized work is made using simulation of Tecnomatix Software which is the plant need to be arrange like actual layout and insert the cycle time for each machine. For the result, 5S method that had been implement has been awarded as a ‘Best Line 3S Finding Activity’ and ‘5S best Practice’. For standardized work the line efficiency increase from 70.23% to 95.43% and the transportation material time success to be reduce from 49.71% to 4.57%.
format Undergraduates Project Papers
author Wan Nurul Athia, Wan Mohd Zamani
author_facet Wan Nurul Athia, Wan Mohd Zamani
author_sort Wan Nurul Athia, Wan Mohd Zamani
title A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining
title_short A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining
title_full A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining
title_fullStr A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining
title_full_unstemmed A study & implementation of kaizen strategy for line production (cap cam shaft) in Sapura Machining
title_sort study & implementation of kaizen strategy for line production (cap cam shaft) in sapura machining
publishDate 2016
url http://umpir.ump.edu.my/id/eprint/16209/
http://umpir.ump.edu.my/id/eprint/16209/
http://umpir.ump.edu.my/id/eprint/16209/1/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Table%20of%20contents-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
http://umpir.ump.edu.my/id/eprint/16209/2/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Abstract-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
http://umpir.ump.edu.my/id/eprint/16209/3/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-Chapter%201-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
http://umpir.ump.edu.my/id/eprint/16209/4/A%20study%20%26%20implementation%20of%20kaizen%20strategy%20for%20line%20production%20%28cap%20cam%20shaft%29%20in%20Sapura%20Machining-References-FKP-Wan%20Nurul%20Athia%20Wan%20Mohd%20Zamani-CD%2010451.pdf
first_indexed 2023-09-18T22:21:41Z
last_indexed 2023-09-18T22:21:41Z
_version_ 1777415698706857984

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