High precision estimation on physical behavior for cutting with various tool rake angle by finite element method

In metal cutting process, cutting force holds significant information of the cutting tool performance and material machinability. However, it still remains unclear regarding to the relationship between cutting forces and other cutting parameters, such as cutting speed and contact friction coefficien...

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Main Authors: Ahmad Shahir, Jamaludin, Hosokawa, A., Tatsuaki, Furumoto, Tomohiro, Koyano, Yohei, Hashimoto
Format: Book Section
Language:English
English
Published: Springer Singapore 2018
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/21750/
http://umpir.ump.edu.my/id/eprint/21750/
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http://umpir.ump.edu.my/id/eprint/21750/1/book53%20High%20precision%20estimation%20on%20physical%20behavior%20for%20cutting%20with%20various%20tool%20rake%20angle%20by%20finite%20element%20method.pdf
http://umpir.ump.edu.my/id/eprint/21750/2/book53.1%20High%20precision%20estimation%20on%20physical%20behavior%20for%20cutting%20with%20various%20tool%20rake%20angle%20by%20finite%20element%20method.pdf
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spelling ump-217502018-08-06T02:55:01Z http://umpir.ump.edu.my/id/eprint/21750/ High precision estimation on physical behavior for cutting with various tool rake angle by finite element method Ahmad Shahir, Jamaludin Hosokawa, A. Tatsuaki, Furumoto Tomohiro, Koyano Yohei, Hashimoto TS Manufactures In metal cutting process, cutting force holds significant information of the cutting tool performance and material machinability. However, it still remains unclear regarding to the relationship between cutting forces and other cutting parameters, such as cutting speed and contact friction coefficient. The main objective of this paper is to design a feasible Finite Element model to estimate cutting behavior with high accuracy. Several FEM models are designed reflecting the process of orthogonal cutting. In the meantime, actual orthogonal cutting tests of mild steel AISI 1045 with TiCN-coated cermet tool are executed in order to observe the real life behavior. There are two significant phenomena can be observed from the simulation: chip thickness and contact length. It is proven that, combination of chip thickness and contact length plays major role in estimating cutting behavior with high accuracy. Springer Singapore 2018-04-28 Book Section PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/21750/1/book53%20High%20precision%20estimation%20on%20physical%20behavior%20for%20cutting%20with%20various%20tool%20rake%20angle%20by%20finite%20element%20method.pdf pdf en http://umpir.ump.edu.my/id/eprint/21750/2/book53.1%20High%20precision%20estimation%20on%20physical%20behavior%20for%20cutting%20with%20various%20tool%20rake%20angle%20by%20finite%20element%20method.pdf Ahmad Shahir, Jamaludin and Hosokawa, A. and Tatsuaki, Furumoto and Tomohiro, Koyano and Yohei, Hashimoto (2018) High precision estimation on physical behavior for cutting with various tool rake angle by finite element method. In: Intelligent Manufacturing & Mechatronics: Proceedings of Symposium, 29 January 2018, Pekan, Pahang, Malaysia. Lecture Notes in Mechanical Engineering . Springer Singapore, Singapore, pp. 715-723. ISBN 9789811087875 https://doi.org/10.1007/978-981-10-8788-2_65 DOI: 10.1007/978-981-10-8788-2_65
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
topic TS Manufactures
spellingShingle TS Manufactures
Ahmad Shahir, Jamaludin
Hosokawa, A.
Tatsuaki, Furumoto
Tomohiro, Koyano
Yohei, Hashimoto
High precision estimation on physical behavior for cutting with various tool rake angle by finite element method
description In metal cutting process, cutting force holds significant information of the cutting tool performance and material machinability. However, it still remains unclear regarding to the relationship between cutting forces and other cutting parameters, such as cutting speed and contact friction coefficient. The main objective of this paper is to design a feasible Finite Element model to estimate cutting behavior with high accuracy. Several FEM models are designed reflecting the process of orthogonal cutting. In the meantime, actual orthogonal cutting tests of mild steel AISI 1045 with TiCN-coated cermet tool are executed in order to observe the real life behavior. There are two significant phenomena can be observed from the simulation: chip thickness and contact length. It is proven that, combination of chip thickness and contact length plays major role in estimating cutting behavior with high accuracy.
format Book Section
author Ahmad Shahir, Jamaludin
Hosokawa, A.
Tatsuaki, Furumoto
Tomohiro, Koyano
Yohei, Hashimoto
author_facet Ahmad Shahir, Jamaludin
Hosokawa, A.
Tatsuaki, Furumoto
Tomohiro, Koyano
Yohei, Hashimoto
author_sort Ahmad Shahir, Jamaludin
title High precision estimation on physical behavior for cutting with various tool rake angle by finite element method
title_short High precision estimation on physical behavior for cutting with various tool rake angle by finite element method
title_full High precision estimation on physical behavior for cutting with various tool rake angle by finite element method
title_fullStr High precision estimation on physical behavior for cutting with various tool rake angle by finite element method
title_full_unstemmed High precision estimation on physical behavior for cutting with various tool rake angle by finite element method
title_sort high precision estimation on physical behavior for cutting with various tool rake angle by finite element method
publisher Springer Singapore
publishDate 2018
url http://umpir.ump.edu.my/id/eprint/21750/
http://umpir.ump.edu.my/id/eprint/21750/
http://umpir.ump.edu.my/id/eprint/21750/
http://umpir.ump.edu.my/id/eprint/21750/1/book53%20High%20precision%20estimation%20on%20physical%20behavior%20for%20cutting%20with%20various%20tool%20rake%20angle%20by%20finite%20element%20method.pdf
http://umpir.ump.edu.my/id/eprint/21750/2/book53.1%20High%20precision%20estimation%20on%20physical%20behavior%20for%20cutting%20with%20various%20tool%20rake%20angle%20by%20finite%20element%20method.pdf
first_indexed 2023-09-18T22:32:02Z
last_indexed 2023-09-18T22:32:02Z
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