The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement

The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement

Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce setup time by using Extended SMED in automotive stamping line. An actual case study at an automotive company in Malaysia was conducted b...

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Main Authors: A. Q., Basri, N. M. Zuki, N. M.
Format: Conference or Workshop Item
Language:English
Published: Universidade NOVA de Lisboa, Portugal 2017
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://umpir.ump.edu.my/id/eprint/21804/
http://umpir.ump.edu.my/id/eprint/21804/
http://umpir.ump.edu.my/id/eprint/21804/1/The%20study%20of%20extended%20single%20minute%20exchange%20of%20die.pdf
id ump-21804
recordtype eprints
spelling ump-218042018-07-26T06:26:51Z http://umpir.ump.edu.my/id/eprint/21804/ The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement A. Q., Basri N. M. Zuki, N. M. TJ Mechanical engineering and machinery Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce setup time by using Extended SMED in automotive stamping line. An actual case study at an automotive company in Malaysia was conducted based on parts supply failure cases. The observations, assessments and standard manufacturing implementation were carried out during the study. WITNESS simulation software was used in this study to identify the critical processes and also enable the validation of actual output based on the production planning. The result of the particular 1200 tonnage press line which produced six parts in one shift of operation with small lot size design has been identified and improved. The outstanding improvement based on the Extended SMED compares to conventional SMED approach shows a decreasing changeover time from an average of 20.13 minute to 9.35 minute which is 53 % reduction. Universidade NOVA de Lisboa, Portugal 2017 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/21804/1/The%20study%20of%20extended%20single%20minute%20exchange%20of%20die.pdf A. Q., Basri and N. M. Zuki, N. M. (2017) The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement. In: The Proceedings of the 47th International Conference on Computers & Industrial Engineering (CIE47), 11-13 October 2017 , Lisbon, Portugal. pp. 1-7. (149). ISSN 2164-8689 https://www.computers-and-ie.org/conferences/2017/1/15/47th-international-conference
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
A. Q., Basri
N. M. Zuki, N. M.
The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
description Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce setup time by using Extended SMED in automotive stamping line. An actual case study at an automotive company in Malaysia was conducted based on parts supply failure cases. The observations, assessments and standard manufacturing implementation were carried out during the study. WITNESS simulation software was used in this study to identify the critical processes and also enable the validation of actual output based on the production planning. The result of the particular 1200 tonnage press line which produced six parts in one shift of operation with small lot size design has been identified and improved. The outstanding improvement based on the Extended SMED compares to conventional SMED approach shows a decreasing changeover time from an average of 20.13 minute to 9.35 minute which is 53 % reduction.
format Conference or Workshop Item
author A. Q., Basri
N. M. Zuki, N. M.
author_facet A. Q., Basri
N. M. Zuki, N. M.
author_sort A. Q., Basri
title The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
title_short The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
title_full The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
title_fullStr The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
title_full_unstemmed The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
title_sort study of extended single minute exchange of die (smed) method in 1200 tonnage tandem press line for operation improvement
publisher Universidade NOVA de Lisboa, Portugal
publishDate 2017
url http://umpir.ump.edu.my/id/eprint/21804/
http://umpir.ump.edu.my/id/eprint/21804/
http://umpir.ump.edu.my/id/eprint/21804/1/The%20study%20of%20extended%20single%20minute%20exchange%20of%20die.pdf
first_indexed 2023-09-18T22:32:09Z
last_indexed 2023-09-18T22:32:09Z
_version_ 1777416356956733440

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