Modelling electrical energy consumption in automotive paint shop

Industry players are seeking ways to reduce operational cost to sustain in a challenging economic trend. One key aspect is an energy cost reduction. However, implementing energy reduction strategy often struggle with obstructions, which slow down their realization and implementation. Discrete event...

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Main Authors:	Oktaviandri, Muchamad, Aidil Shafiza, Safiee
Format:	Conference or Workshop Item
Language:	English
Published:	IOP Publishing 2018
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/23346/ http://umpir.ump.edu.my/id/eprint/23346/ http://umpir.ump.edu.my/id/eprint/23346/1/Modelling%20electrical%20energy%20consumption%20in%20automotive%20paint%20shop.pdf

id	ump-23346
recordtype	eprints
spelling	ump-233462019-05-17T06:59:38Z http://umpir.ump.edu.my/id/eprint/23346/ Modelling electrical energy consumption in automotive paint shop Oktaviandri, Muchamad Aidil Shafiza, Safiee TS Manufactures Industry players are seeking ways to reduce operational cost to sustain in a challenging economic trend. One key aspect is an energy cost reduction. However, implementing energy reduction strategy often struggle with obstructions, which slow down their realization and implementation. Discrete event simulation method is an approach actively discussed in current research trend to overcome such obstructions because of its flexibility and comprehensiveness. Meanwhile, in automotive industry, paint shop is considered the most energy consumer area which is reported consuming about 50%-70% of overall automotive plant consumption. Hence, this project aims at providing a tool to model and simulate energy consumption at paint shop area by conducting a case study at XYZ Company, one of the automotive companies located at Pekan, Pahang. The simulation model was developed using Tecnomatix Plant Simulation software version 13. From the simulation result, the model was accurately within ±5% for energy consumption and ±15% for maximum demand after validation with real system. Two different energy saving scenarios were tested. Scenario 1 was based on production scheduling approach under low demand situation which results energy saving up to 30% on the consumption. Meanwhile scenario 2 was based on substituting high power compressor with the lower power compressor. The results were energy consumption saving of approximately 1.42% and maximum demand reduction about 1.27%. This approach would help managers and engineers to justify worthiness of investment for implementing the reduction strategies. IOP Publishing 2018-03 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23346/1/Modelling%20electrical%20energy%20consumption%20in%20automotive%20paint%20shop.pdf Oktaviandri, Muchamad and Aidil Shafiza, Safiee (2018) Modelling electrical energy consumption in automotive paint shop. In: 4th Asia Pacific Conference on Manufacturing Systems and the 3rd International Manufacturing Engineering Conference, APCOMS-iMEC 2017, 7-8 December 2017 , Yogyakarta, Indonesia. pp. 1-8., 319 (012060). ISSN 1757-8981 (Print); 1757-899X (Online) https://iopscience.iop.org/article/10.1088/1757-899X/319/1/012060/pdf
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TS Manufactures
spellingShingle	TS Manufactures Oktaviandri, Muchamad Aidil Shafiza, Safiee Modelling electrical energy consumption in automotive paint shop
description	Industry players are seeking ways to reduce operational cost to sustain in a challenging economic trend. One key aspect is an energy cost reduction. However, implementing energy reduction strategy often struggle with obstructions, which slow down their realization and implementation. Discrete event simulation method is an approach actively discussed in current research trend to overcome such obstructions because of its flexibility and comprehensiveness. Meanwhile, in automotive industry, paint shop is considered the most energy consumer area which is reported consuming about 50%-70% of overall automotive plant consumption. Hence, this project aims at providing a tool to model and simulate energy consumption at paint shop area by conducting a case study at XYZ Company, one of the automotive companies located at Pekan, Pahang. The simulation model was developed using Tecnomatix Plant Simulation software version 13. From the simulation result, the model was accurately within ±5% for energy consumption and ±15% for maximum demand after validation with real system. Two different energy saving scenarios were tested. Scenario 1 was based on production scheduling approach under low demand situation which results energy saving up to 30% on the consumption. Meanwhile scenario 2 was based on substituting high power compressor with the lower power compressor. The results were energy consumption saving of approximately 1.42% and maximum demand reduction about 1.27%. This approach would help managers and engineers to justify worthiness of investment for implementing the reduction strategies.
format	Conference or Workshop Item
author	Oktaviandri, Muchamad Aidil Shafiza, Safiee
author_facet	Oktaviandri, Muchamad Aidil Shafiza, Safiee
author_sort	Oktaviandri, Muchamad
title	Modelling electrical energy consumption in automotive paint shop
title_short	Modelling electrical energy consumption in automotive paint shop
title_full	Modelling electrical energy consumption in automotive paint shop
title_fullStr	Modelling electrical energy consumption in automotive paint shop
title_full_unstemmed	Modelling electrical energy consumption in automotive paint shop
title_sort	modelling electrical energy consumption in automotive paint shop
publisher	IOP Publishing
publishDate	2018
url	http://umpir.ump.edu.my/id/eprint/23346/ http://umpir.ump.edu.my/id/eprint/23346/ http://umpir.ump.edu.my/id/eprint/23346/1/Modelling%20electrical%20energy%20consumption%20in%20automotive%20paint%20shop.pdf
first_indexed	2023-09-18T22:34:54Z
last_indexed	2023-09-18T22:34:54Z
_version_	1777416530360795136

Modelling electrical energy consumption in automotive paint shop

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