Design and simulation of die and punch for sheet metal on round bending

The deflection between FEA simulation and experiment test results still exist which affects the quality and accuracy of the results. Addressing it has become more challenging due to more stringent demands on simulation processes. It is becoming necessary to very rapidly identify sources of unnatural...

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Main Author: Teh, Soon Chiang
Format: Undergraduates Project Papers
Language:English
Published: 2007
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/2343/
http://umpir.ump.edu.my/id/eprint/2343/
http://umpir.ump.edu.my/id/eprint/2343/1/TEH_SOON_CHIANG.PDF
id ump-2343
recordtype eprints
spelling ump-23432015-03-03T07:56:02Z http://umpir.ump.edu.my/id/eprint/2343/ Design and simulation of die and punch for sheet metal on round bending Teh, Soon Chiang TS Manufactures The deflection between FEA simulation and experiment test results still exist which affects the quality and accuracy of the results. Addressing it has become more challenging due to more stringent demands on simulation processes. It is becoming necessary to very rapidly identify sources of unnatural deflection for diagnostic and intervention purposes. The problem include the less efficient design for die and punch, limited die and punch for complex shape, and the unknown displacement control for round shape bending process of sheet metal. For methodology, a v-shape bend experiment and a v-shape bend simulation is done to show result. Comparison between the results of experiment and simulation to measure Algor's analysis accuracy which is applied to simulate round shape bend of sheet metal. Characteristics of sheet metal such as springback are observed during the simulation analysis. In addition, several designs are proposed for round shape bend and to determine which design is best for bending 62.5 mm radius sheet metal. A data sheet containing the displacement control of the press brake machine is developed from the simulation. The framework used to develop the data sheet is general enough for further investigation by either evaluating other designs of its components or by extending its application to other problems. 2007-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/2343/1/TEH_SOON_CHIANG.PDF Teh, Soon Chiang (2007) Design and simulation of die and punch for sheet metal on round bending. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:30092&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Teh, Soon Chiang
Design and simulation of die and punch for sheet metal on round bending
description The deflection between FEA simulation and experiment test results still exist which affects the quality and accuracy of the results. Addressing it has become more challenging due to more stringent demands on simulation processes. It is becoming necessary to very rapidly identify sources of unnatural deflection for diagnostic and intervention purposes. The problem include the less efficient design for die and punch, limited die and punch for complex shape, and the unknown displacement control for round shape bending process of sheet metal. For methodology, a v-shape bend experiment and a v-shape bend simulation is done to show result. Comparison between the results of experiment and simulation to measure Algor's analysis accuracy which is applied to simulate round shape bend of sheet metal. Characteristics of sheet metal such as springback are observed during the simulation analysis. In addition, several designs are proposed for round shape bend and to determine which design is best for bending 62.5 mm radius sheet metal. A data sheet containing the displacement control of the press brake machine is developed from the simulation. The framework used to develop the data sheet is general enough for further investigation by either evaluating other designs of its components or by extending its application to other problems.
format Undergraduates Project Papers
author Teh, Soon Chiang
author_facet Teh, Soon Chiang
author_sort Teh, Soon Chiang
title Design and simulation of die and punch for sheet metal on round bending
title_short Design and simulation of die and punch for sheet metal on round bending
title_full Design and simulation of die and punch for sheet metal on round bending
title_fullStr Design and simulation of die and punch for sheet metal on round bending
title_full_unstemmed Design and simulation of die and punch for sheet metal on round bending
title_sort design and simulation of die and punch for sheet metal on round bending
publishDate 2007
url http://umpir.ump.edu.my/id/eprint/2343/
http://umpir.ump.edu.my/id/eprint/2343/
http://umpir.ump.edu.my/id/eprint/2343/1/TEH_SOON_CHIANG.PDF
first_indexed 2023-09-18T21:56:04Z
last_indexed 2023-09-18T21:56:04Z
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