A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface

This paper proposes a cascading fuzzy logic algorithm with image processing technique for defect detection and classification on the lateral surface of industrial cylindrical object using a camera and multiple flat mirrors. The finishing surface of industrial parts such as shafts, bearings, pistons,...

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Main Authors:	Ali, Mohammed A. H., Au, Kai Lun
Format:	Article
Language:	English
Published:	Springer-Verlag 2018
Subjects:	TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/23430/ http://umpir.ump.edu.my/id/eprint/23430/ http://umpir.ump.edu.my/id/eprint/23430/ http://umpir.ump.edu.my/id/eprint/23430/3/Ali-Lun2018_Article_ACascadingFuzzyLogicWithImage1.pdf

id	ump-23430
recordtype	eprints
spelling	ump-234302019-01-04T08:35:57Z http://umpir.ump.edu.my/id/eprint/23430/ A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface Ali, Mohammed A. H. Au, Kai Lun TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures This paper proposes a cascading fuzzy logic algorithm with image processing technique for defect detection and classification on the lateral surface of industrial cylindrical object using a camera and multiple flat mirrors. The finishing surface of industrial parts such as shafts, bearings, pistons, rings, and pins should be smooth within permissible limits before installation process, as the defects in these parts may damage or reduce the life of the whole machine. The optical surface inspection of cylindrical products and highly curved surfaces is quite challenging in the industrial automation, due to that it needs to be acquired with several views and subsequently combined in one view. Thus, a time–cost-effective visual inspection method with fuzzy logic–based decision making approach is developed to investigate the optical defects on the lateral surfaces of the cylindrical products. The image processing algorithm has been developed to extract the main features of the tested objects such as defects, borders, and noise. A cascading fuzzy logic algorithm with two stages has been implemented to eliminate the effect of the noise in the captured images and thereafter classify the objects into defective and non-defective objects. The 1st stage of fuzzy logic algorithm is used to eliminate the low noise from the captured images; however, the 2nd stage is used to differentiate between the big noise and defects on the objects. Results show that the defects can be detected if the ratio of detection is higher than 0.1 and the accuracy of defectiveness levels is 80%. Springer-Verlag 2018-12 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23430/3/Ali-Lun2018_Article_ACascadingFuzzyLogicWithImage1.pdf Ali, Mohammed A. H. and Au, Kai Lun (2018) A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface. The International Journal of Advanced Manufacturing Technology. pp. 1-14. ISSN 0268-3768 (Print), 1433-3015 (Online) https://doi.org/10.1007/s00170-018-3171-7 https://doi.org/10.1007/s00170-018-3171-7
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures
spellingShingle	TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures Ali, Mohammed A. H. Au, Kai Lun A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
description	This paper proposes a cascading fuzzy logic algorithm with image processing technique for defect detection and classification on the lateral surface of industrial cylindrical object using a camera and multiple flat mirrors. The finishing surface of industrial parts such as shafts, bearings, pistons, rings, and pins should be smooth within permissible limits before installation process, as the defects in these parts may damage or reduce the life of the whole machine. The optical surface inspection of cylindrical products and highly curved surfaces is quite challenging in the industrial automation, due to that it needs to be acquired with several views and subsequently combined in one view. Thus, a time–cost-effective visual inspection method with fuzzy logic–based decision making approach is developed to investigate the optical defects on the lateral surfaces of the cylindrical products. The image processing algorithm has been developed to extract the main features of the tested objects such as defects, borders, and noise. A cascading fuzzy logic algorithm with two stages has been implemented to eliminate the effect of the noise in the captured images and thereafter classify the objects into defective and non-defective objects. The 1st stage of fuzzy logic algorithm is used to eliminate the low noise from the captured images; however, the 2nd stage is used to differentiate between the big noise and defects on the objects. Results show that the defects can be detected if the ratio of detection is higher than 0.1 and the accuracy of defectiveness levels is 80%.
format	Article
author	Ali, Mohammed A. H. Au, Kai Lun
author_facet	Ali, Mohammed A. H. Au, Kai Lun
author_sort	Ali, Mohammed A. H.
title	A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
title_short	A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
title_full	A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
title_fullStr	A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
title_full_unstemmed	A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
title_sort	cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface
publisher	Springer-Verlag
publishDate	2018
url	http://umpir.ump.edu.my/id/eprint/23430/ http://umpir.ump.edu.my/id/eprint/23430/ http://umpir.ump.edu.my/id/eprint/23430/ http://umpir.ump.edu.my/id/eprint/23430/3/Ali-Lun2018_Article_ACascadingFuzzyLogicWithImage1.pdf
first_indexed	2023-09-18T22:35:04Z
last_indexed	2023-09-18T22:35:04Z
_version_	1777416540808806400

A cascading fuzzy logic with image processing algorithm-based defect detection for automatic visual inspection of industrial cylindrical object’s surface

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