Mathematical modeling to predict surface roughness in milling process.

Surface roughness (Ra) is one of the most important requirements in machining process. In order to obtain better surface roughness, the proper setting of cutting parameters is crucial before the process take place. This research presents the development of mathematical model for surface roughness pr...

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Main Author: Gan, Sin Yi
Format: Undergraduates Project Papers
Language:English
English
English
English
Published: 2008
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/236/
http://umpir.ump.edu.my/id/eprint/236/
http://umpir.ump.edu.my/id/eprint/236/1/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Table%20of%20content%29.pdf
http://umpir.ump.edu.my/id/eprint/236/2/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Abstract%29.pdf
http://umpir.ump.edu.my/id/eprint/236/3/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Chapter%201%29.pdf
http://umpir.ump.edu.my/id/eprint/236/4/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28References%29.pdf
id ump-236
recordtype eprints
spelling ump-2362017-04-06T08:10:28Z http://umpir.ump.edu.my/id/eprint/236/ Mathematical modeling to predict surface roughness in milling process. Gan, Sin Yi TJ Mechanical engineering and machinery Surface roughness (Ra) is one of the most important requirements in machining process. In order to obtain better surface roughness, the proper setting of cutting parameters is crucial before the process take place. This research presents the development of mathematical model for surface roughness prediction before milling process in order to evaluate the fitness of machining parameters; spindle speed, feed rate and depth of cut. 84 samples were run in this study by using FANUC CNC Milling α-Τ14ιE. Those samples were randomly divided into two data sets- the training sets (m=60) and testing sets(m=24). ANOVA analysis showed that at least one of the population regression coefficients was not zero. Multiple Regression Method was used to determine the correlation between a criterion variable and a combination of predictor variables. It was established that the surface roughness is most influenced by the feed rate. By using Multiple Regression Method equation, the average percentage deviation of the testing set was 9.8% and 9.7% for training data set. This showed that the statistical model could predict the surface roughness with about 90.2% accuracy of the testing data set and 90.3% accuracy of the training data set. 2008-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/236/1/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Table%20of%20content%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/236/2/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Abstract%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/236/3/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Chapter%201%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/236/4/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28References%29.pdf Gan, Sin Yi (2008) Mathematical modeling to predict surface roughness in milling process. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:40641&theme=UMP2
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
English
English
English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Gan, Sin Yi
Mathematical modeling to predict surface roughness in milling process.
description Surface roughness (Ra) is one of the most important requirements in machining process. In order to obtain better surface roughness, the proper setting of cutting parameters is crucial before the process take place. This research presents the development of mathematical model for surface roughness prediction before milling process in order to evaluate the fitness of machining parameters; spindle speed, feed rate and depth of cut. 84 samples were run in this study by using FANUC CNC Milling α-Τ14ιE. Those samples were randomly divided into two data sets- the training sets (m=60) and testing sets(m=24). ANOVA analysis showed that at least one of the population regression coefficients was not zero. Multiple Regression Method was used to determine the correlation between a criterion variable and a combination of predictor variables. It was established that the surface roughness is most influenced by the feed rate. By using Multiple Regression Method equation, the average percentage deviation of the testing set was 9.8% and 9.7% for training data set. This showed that the statistical model could predict the surface roughness with about 90.2% accuracy of the testing data set and 90.3% accuracy of the training data set.
format Undergraduates Project Papers
author Gan, Sin Yi
author_facet Gan, Sin Yi
author_sort Gan, Sin Yi
title Mathematical modeling to predict surface roughness in milling process.
title_short Mathematical modeling to predict surface roughness in milling process.
title_full Mathematical modeling to predict surface roughness in milling process.
title_fullStr Mathematical modeling to predict surface roughness in milling process.
title_full_unstemmed Mathematical modeling to predict surface roughness in milling process.
title_sort mathematical modeling to predict surface roughness in milling process.
publishDate 2008
url http://umpir.ump.edu.my/id/eprint/236/
http://umpir.ump.edu.my/id/eprint/236/
http://umpir.ump.edu.my/id/eprint/236/1/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Table%20of%20content%29.pdf
http://umpir.ump.edu.my/id/eprint/236/2/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Abstract%29.pdf
http://umpir.ump.edu.my/id/eprint/236/3/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28Chapter%201%29.pdf
http://umpir.ump.edu.my/id/eprint/236/4/Mathematical%20modeling%20to%20predict%20surface%20roughness%20in%20milling%20process%20%28References%29.pdf
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last_indexed 2023-09-18T21:52:12Z
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