Taguchi method approach on effect of lubrication condition on surface roughness in milling operation

This thesis presents an investigation into the MQL (minimum Quantity Lubrication) and wet machining in milling processes of AISI 1060 Aluminum work material with the main objective is to determine the effect of lubrication conditions on the surface roughness. Two types of insert had been used in thi...

Full description

Bibliographic Details
Main Author: Mohamad Syahmi, Shahrom
Format: Undergraduates Project Papers
Language:English
Published: 2012
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/3484/
http://umpir.ump.edu.my/id/eprint/3484/
http://umpir.ump.edu.my/id/eprint/3484/1/cd6283_92.pdf
id ump-3484
recordtype eprints
spelling ump-34842015-03-03T08:01:27Z http://umpir.ump.edu.my/id/eprint/3484/ Taguchi method approach on effect of lubrication condition on surface roughness in milling operation Mohamad Syahmi, Shahrom TS Manufactures This thesis presents an investigation into the MQL (minimum Quantity Lubrication) and wet machining in milling processes of AISI 1060 Aluminum work material with the main objective is to determine the effect of lubrication conditions on the surface roughness. Two types of insert had been used in this research, which is different in geometry selection is radius 0.8mm and 1.2mm. Three other parameters were also considered in this study; feed rate, depth of cut and cutting speed. The levels each parameter had been selected is four levels. The ranges of feed rate 0.05mm/min, 0.15mm/min,0.20mm/min and 0.25mm/min depth of cut used were 0.2mm, 0.4mm, 0.6mm and 0.8mm whereby the cutting speed values were 600mm/min, 800mm/min, 1000mm/min and 1200mm/min. The surface roughness was evaluated using surface roughness tester Mitutoyo. Taguchi method was used to predict the surface roughness. Finally, the experimental results showed good agreement with the estimated results. It was found that, MQL produced better surface finish as compared to wet machining. The result can significantly reduce cost and environmental pollution. 2012-05 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/3484/1/cd6283_92.pdf Mohamad Syahmi, Shahrom (2012) Taguchi method approach on effect of lubrication condition on surface roughness in milling operation. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my:8080/lib/item?id=chamo:65536&theme=UMP
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TS Manufactures
spellingShingle TS Manufactures
Mohamad Syahmi, Shahrom
Taguchi method approach on effect of lubrication condition on surface roughness in milling operation
description This thesis presents an investigation into the MQL (minimum Quantity Lubrication) and wet machining in milling processes of AISI 1060 Aluminum work material with the main objective is to determine the effect of lubrication conditions on the surface roughness. Two types of insert had been used in this research, which is different in geometry selection is radius 0.8mm and 1.2mm. Three other parameters were also considered in this study; feed rate, depth of cut and cutting speed. The levels each parameter had been selected is four levels. The ranges of feed rate 0.05mm/min, 0.15mm/min,0.20mm/min and 0.25mm/min depth of cut used were 0.2mm, 0.4mm, 0.6mm and 0.8mm whereby the cutting speed values were 600mm/min, 800mm/min, 1000mm/min and 1200mm/min. The surface roughness was evaluated using surface roughness tester Mitutoyo. Taguchi method was used to predict the surface roughness. Finally, the experimental results showed good agreement with the estimated results. It was found that, MQL produced better surface finish as compared to wet machining. The result can significantly reduce cost and environmental pollution.
format Undergraduates Project Papers
author Mohamad Syahmi, Shahrom
author_facet Mohamad Syahmi, Shahrom
author_sort Mohamad Syahmi, Shahrom
title Taguchi method approach on effect of lubrication condition on surface roughness in milling operation
title_short Taguchi method approach on effect of lubrication condition on surface roughness in milling operation
title_full Taguchi method approach on effect of lubrication condition on surface roughness in milling operation
title_fullStr Taguchi method approach on effect of lubrication condition on surface roughness in milling operation
title_full_unstemmed Taguchi method approach on effect of lubrication condition on surface roughness in milling operation
title_sort taguchi method approach on effect of lubrication condition on surface roughness in milling operation
publishDate 2012
url http://umpir.ump.edu.my/id/eprint/3484/
http://umpir.ump.edu.my/id/eprint/3484/
http://umpir.ump.edu.my/id/eprint/3484/1/cd6283_92.pdf
first_indexed 2023-09-18T21:57:50Z
last_indexed 2023-09-18T21:57:50Z
_version_ 1777414198173630464