Tool wear on parallel turning of carbon steel bar

Tool wear has been a critical issue in production line nowadays. In turning process, tool wear can create parts that are out-of-tolerance and eventually cause tool failure. The repetition of machining work that subjects on the tool tip interface to a range of cutting environments to comparatively ev...

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Main Author:	Abdul Wahab, Abdul Aziz
Format:	Undergraduates Project Papers
Language:	English English English English
Published:	2012
Subjects:	TA Engineering (General). Civil engineering (General)
Online Access:	http://umpir.ump.edu.my/id/eprint/4635/ http://umpir.ump.edu.my/id/eprint/4635/ http://umpir.ump.edu.my/id/eprint/4635/1/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Table%20of%20content.pdf http://umpir.ump.edu.my/id/eprint/4635/2/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Abstract.pdf http://umpir.ump.edu.my/id/eprint/4635/3/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Chapter%201.pdf http://umpir.ump.edu.my/id/eprint/4635/4/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20References.pdf

id	ump-4635
recordtype	eprints
spelling	ump-46352017-04-05T05:37:35Z http://umpir.ump.edu.my/id/eprint/4635/ Tool wear on parallel turning of carbon steel bar Abdul Wahab, Abdul Aziz TA Engineering (General). Civil engineering (General) Tool wear has been a critical issue in production line nowadays. In turning process, tool wear can create parts that are out-of-tolerance and eventually cause tool failure. The repetition of machining work that subjects on the tool tip interface to a range of cutting environments to comparatively evaluate their effect on tool life. The efficiency of cutting tools can be evaluated based on certain parameters such as tool wear and surface roughness on the work piece. The objective of this project is to determine the best types of coolant and flowrate of coolant on tool wear and surface roughness during turning of high-carbon steel AISI 1065, cold drawn, high temperature with Ti-N coated carbide tool. Furthermore by using straight cutting oil (oil based coolant), water based coolant, and pure water as the coolant on the machining process, the three types of coolant are compared to evaluate the most effective coolant which resulting the less tool wear will be the best coolant. Next, Quadra-Chek 300 Series optical comparator was used to observe and measure the tools wear microstructure occurs on the tool after the turning process by using different types of coolant. For surface roughness test, on surface texture of work pieces that have been machined Perthometer was used. Then, the less surface roughness values were indicated the best coolant. Lastly, the best coolant that suitable use for constant cutting speed 160 m/min, depth of cut 1.5 mm and feed rate 0.22 mm/ rev for material high-carbon steel AISI 1065, cold drawn, high temperature be resulted. The result indicated in general, oil based coolant performed better than other two coolants in reducing the tool wear and improving the surface finish. Oil based coolant has been used as one of the cutting fluids in this work because of its thermal and oxidative stability which is being comparable to other water based coolant and pure water used in the metal cutting industry. 2012-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/4635/1/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Table%20of%20content.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/4635/2/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Abstract.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/4635/3/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Chapter%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/4635/4/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20References.pdf Abdul Wahab, Abdul Aziz (2012) Tool wear on parallel turning of carbon steel bar. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:69320&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English English English
topic	TA Engineering (General). Civil engineering (General)
spellingShingle	TA Engineering (General). Civil engineering (General) Abdul Wahab, Abdul Aziz Tool wear on parallel turning of carbon steel bar
description	Tool wear has been a critical issue in production line nowadays. In turning process, tool wear can create parts that are out-of-tolerance and eventually cause tool failure. The repetition of machining work that subjects on the tool tip interface to a range of cutting environments to comparatively evaluate their effect on tool life. The efficiency of cutting tools can be evaluated based on certain parameters such as tool wear and surface roughness on the work piece. The objective of this project is to determine the best types of coolant and flowrate of coolant on tool wear and surface roughness during turning of high-carbon steel AISI 1065, cold drawn, high temperature with Ti-N coated carbide tool. Furthermore by using straight cutting oil (oil based coolant), water based coolant, and pure water as the coolant on the machining process, the three types of coolant are compared to evaluate the most effective coolant which resulting the less tool wear will be the best coolant. Next, Quadra-Chek 300 Series optical comparator was used to observe and measure the tools wear microstructure occurs on the tool after the turning process by using different types of coolant. For surface roughness test, on surface texture of work pieces that have been machined Perthometer was used. Then, the less surface roughness values were indicated the best coolant. Lastly, the best coolant that suitable use for constant cutting speed 160 m/min, depth of cut 1.5 mm and feed rate 0.22 mm/ rev for material high-carbon steel AISI 1065, cold drawn, high temperature be resulted. The result indicated in general, oil based coolant performed better than other two coolants in reducing the tool wear and improving the surface finish. Oil based coolant has been used as one of the cutting fluids in this work because of its thermal and oxidative stability which is being comparable to other water based coolant and pure water used in the metal cutting industry.
format	Undergraduates Project Papers
author	Abdul Wahab, Abdul Aziz
author_facet	Abdul Wahab, Abdul Aziz
author_sort	Abdul Wahab, Abdul Aziz
title	Tool wear on parallel turning of carbon steel bar
title_short	Tool wear on parallel turning of carbon steel bar
title_full	Tool wear on parallel turning of carbon steel bar
title_fullStr	Tool wear on parallel turning of carbon steel bar
title_full_unstemmed	Tool wear on parallel turning of carbon steel bar
title_sort	tool wear on parallel turning of carbon steel bar
publishDate	2012
url	http://umpir.ump.edu.my/id/eprint/4635/ http://umpir.ump.edu.my/id/eprint/4635/ http://umpir.ump.edu.my/id/eprint/4635/1/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Table%20of%20content.pdf http://umpir.ump.edu.my/id/eprint/4635/2/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Abstract.pdf http://umpir.ump.edu.my/id/eprint/4635/3/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20Chapter%201.pdf http://umpir.ump.edu.my/id/eprint/4635/4/Tool%20wear%20on%20parallel%20turning%20of%20carbon%20steel%20bar%20-%20References.pdf
first_indexed	2023-09-18T21:59:24Z
last_indexed	2023-09-18T21:59:24Z
_version_	1777414296821563392

Tool wear on parallel turning of carbon steel bar

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