Quality control in bearing manufacturing company using statistical proces control (SPC)

Statistical process control(SPC) is an important tool used widely at manufacturing field to monitor the overall operation. SPC can be applied to all kind of manufacturing operations. The significant application of the SPC analysis elements to the operation will make the process more reliable and sta...

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Main Author:	Panirchelvan, Ramanathan
Format:	Undergraduates Project Papers
Language:	English
Published:	2009
Subjects:	TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/820/ http://umpir.ump.edu.my/id/eprint/820/ http://umpir.ump.edu.my/id/eprint/820/1/Panirchelvan_Ramanathan.pdf

id	ump-820
recordtype	eprints
spelling	ump-8202015-03-03T07:47:05Z http://umpir.ump.edu.my/id/eprint/820/ Quality control in bearing manufacturing company using statistical proces control (SPC) Panirchelvan, Ramanathan TS Manufactures Statistical process control(SPC) is an important tool used widely at manufacturing field to monitor the overall operation. SPC can be applied to all kind of manufacturing operations. The significant application of the SPC analysis elements to the operation will make the process more reliable and stable. For the case study, bearing manufacturing process were selected. Bearing is one of important part in mechanical devices. A complete bearing consist of outer ring, steel ball, cage, metallic shield and inner ring. The dimensions of the bearing components are must control tight to its tolerance to ensure the bearing fit to its clearance. To ensure the process is under the production control statistical process control (SPC) methods are being used. To converge the study on SPC application on the bearing manufacturing processes, a visit to SKF Bearing Industries (Malaysia) Sdn. Bhd. has been made. The case study was done on bearing product number 6206-2Z. The bearings outer ring manufacturing processes were take into consideration. Each processes of the outer ring making were observed carefully. The quality control (QC) data were obtained from SKF and further analysis on the data was done manually and by using MINITAB software. The analyzed data were compared and the root problems and errors were identified. The problems are further discussed and some recommendations were made to make the process more efficient. In the bearing industry, bearings outer ring making operation is on of the critical process. Significant differences in dimension and deviation from the parts tolerance will make the bearing produced is rejected or categories as low quality bearing. A class 1 bearing will have tight clearance. Statistical process control will monitor the processes and magnifies the small deviations of the process from the actual control limits. Thus, the manufacturing processes can be controlled directly and good bearing which meets all the specifications can be produced. 2009-11 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/820/1/Panirchelvan_Ramanathan.pdf Panirchelvan, Ramanathan (2009) Quality control in bearing manufacturing company using statistical proces control (SPC). Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:45833&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TS Manufactures
spellingShingle	TS Manufactures Panirchelvan, Ramanathan Quality control in bearing manufacturing company using statistical proces control (SPC)
description	Statistical process control(SPC) is an important tool used widely at manufacturing field to monitor the overall operation. SPC can be applied to all kind of manufacturing operations. The significant application of the SPC analysis elements to the operation will make the process more reliable and stable. For the case study, bearing manufacturing process were selected. Bearing is one of important part in mechanical devices. A complete bearing consist of outer ring, steel ball, cage, metallic shield and inner ring. The dimensions of the bearing components are must control tight to its tolerance to ensure the bearing fit to its clearance. To ensure the process is under the production control statistical process control (SPC) methods are being used. To converge the study on SPC application on the bearing manufacturing processes, a visit to SKF Bearing Industries (Malaysia) Sdn. Bhd. has been made. The case study was done on bearing product number 6206-2Z. The bearings outer ring manufacturing processes were take into consideration. Each processes of the outer ring making were observed carefully. The quality control (QC) data were obtained from SKF and further analysis on the data was done manually and by using MINITAB software. The analyzed data were compared and the root problems and errors were identified. The problems are further discussed and some recommendations were made to make the process more efficient. In the bearing industry, bearings outer ring making operation is on of the critical process. Significant differences in dimension and deviation from the parts tolerance will make the bearing produced is rejected or categories as low quality bearing. A class 1 bearing will have tight clearance. Statistical process control will monitor the processes and magnifies the small deviations of the process from the actual control limits. Thus, the manufacturing processes can be controlled directly and good bearing which meets all the specifications can be produced.
format	Undergraduates Project Papers
author	Panirchelvan, Ramanathan
author_facet	Panirchelvan, Ramanathan
author_sort	Panirchelvan, Ramanathan
title	Quality control in bearing manufacturing company using statistical proces control (SPC)
title_short	Quality control in bearing manufacturing company using statistical proces control (SPC)
title_full	Quality control in bearing manufacturing company using statistical proces control (SPC)
title_fullStr	Quality control in bearing manufacturing company using statistical proces control (SPC)
title_full_unstemmed	Quality control in bearing manufacturing company using statistical proces control (SPC)
title_sort	quality control in bearing manufacturing company using statistical proces control (spc)
publishDate	2009
url	http://umpir.ump.edu.my/id/eprint/820/ http://umpir.ump.edu.my/id/eprint/820/ http://umpir.ump.edu.my/id/eprint/820/1/Panirchelvan_Ramanathan.pdf
first_indexed	2023-09-18T21:53:24Z
last_indexed	2023-09-18T21:53:24Z
_version_	1777413919636193280

Quality control in bearing manufacturing company using statistical proces control (SPC)

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