Experimental and numerical investigation on part thicknesses effects in tailor welded blank process

Tailor welded blank (TWB) is increasingly popular in producing sheet metal components especially for automotive industry. TWBs is employed by using dissimilar material welding which is mainly affected blank thickness and type of material used. This study is focused on the part thickness effects usin...

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Main Author:	Anas Basri, Musthafa
Format:	Undergraduates Project Papers
Language:	English English English English
Published:	2013
Subjects:	TA Engineering (General). Civil engineering (General)
Online Access:	http://umpir.ump.edu.my/id/eprint/8323/ http://umpir.ump.edu.my/id/eprint/8323/ http://umpir.ump.edu.my/id/eprint/8323/1/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Table%20of%20content.pdf http://umpir.ump.edu.my/id/eprint/8323/2/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Abstract.pdf http://umpir.ump.edu.my/id/eprint/8323/13/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Chapter%201.pdf http://umpir.ump.edu.my/id/eprint/8323/19/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20References.pdf

id	ump-8323
recordtype	eprints
spelling	ump-83232017-04-04T03:40:28Z http://umpir.ump.edu.my/id/eprint/8323/ Experimental and numerical investigation on part thicknesses effects in tailor welded blank process Anas Basri, Musthafa TA Engineering (General). Civil engineering (General) Tailor welded blank (TWB) is increasingly popular in producing sheet metal components especially for automotive industry. TWBs is employed by using dissimilar material welding which is mainly affected blank thickness and type of material used. This study is focused on the part thickness effects using experimental and numerical method. Thickness of tailor welded sheets plays an important role in sheet metal forming since fracture, wrinkling and weak spots are strongly influenced by material behaviour. In this study, simple heat transfer testing equipment is fabricated to conduct heat transfer experiment. A numerical and experimental study was carried out to investigate the heat transfer characteristic for different thickness of common used type of TWB material. The investigated thicknesses of aluminum 1100 are 1, 2 and 3 mm. Low heat capacity laser is used to measure the temperature distribution in experiment and used to validate FE model. A finite element model (2D) of aluminum 1100 is applied to simulate static heat distribution inside the material for different part thicknesses, heating position and amount of heat. The results shown that the heating region for thicker plate for combination 3 mm with 1 mm is 60 % wider compare to thinner plate with 40 %. Different combination of material thickness requires different heating positions and increasing the thickness of the material is increases the use of heat flux 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8323/1/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Table%20of%20content.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8323/2/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Abstract.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8323/13/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Chapter%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8323/19/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20References.pdf Anas Basri, Musthafa (2013) Experimental and numerical investigation on part thicknesses effects in tailor welded blank process. Faculty of Mechanical Engineering , Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:83916&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English English English
topic	TA Engineering (General). Civil engineering (General)
spellingShingle	TA Engineering (General). Civil engineering (General) Anas Basri, Musthafa Experimental and numerical investigation on part thicknesses effects in tailor welded blank process
description	Tailor welded blank (TWB) is increasingly popular in producing sheet metal components especially for automotive industry. TWBs is employed by using dissimilar material welding which is mainly affected blank thickness and type of material used. This study is focused on the part thickness effects using experimental and numerical method. Thickness of tailor welded sheets plays an important role in sheet metal forming since fracture, wrinkling and weak spots are strongly influenced by material behaviour. In this study, simple heat transfer testing equipment is fabricated to conduct heat transfer experiment. A numerical and experimental study was carried out to investigate the heat transfer characteristic for different thickness of common used type of TWB material. The investigated thicknesses of aluminum 1100 are 1, 2 and 3 mm. Low heat capacity laser is used to measure the temperature distribution in experiment and used to validate FE model. A finite element model (2D) of aluminum 1100 is applied to simulate static heat distribution inside the material for different part thicknesses, heating position and amount of heat. The results shown that the heating region for thicker plate for combination 3 mm with 1 mm is 60 % wider compare to thinner plate with 40 %. Different combination of material thickness requires different heating positions and increasing the thickness of the material is increases the use of heat flux
format	Undergraduates Project Papers
author	Anas Basri, Musthafa
author_facet	Anas Basri, Musthafa
author_sort	Anas Basri, Musthafa
title	Experimental and numerical investigation on part thicknesses effects in tailor welded blank process
title_short	Experimental and numerical investigation on part thicknesses effects in tailor welded blank process
title_full	Experimental and numerical investigation on part thicknesses effects in tailor welded blank process
title_fullStr	Experimental and numerical investigation on part thicknesses effects in tailor welded blank process
title_full_unstemmed	Experimental and numerical investigation on part thicknesses effects in tailor welded blank process
title_sort	experimental and numerical investigation on part thicknesses effects in tailor welded blank process
publishDate	2013
url	http://umpir.ump.edu.my/id/eprint/8323/ http://umpir.ump.edu.my/id/eprint/8323/ http://umpir.ump.edu.my/id/eprint/8323/1/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Table%20of%20content.pdf http://umpir.ump.edu.my/id/eprint/8323/2/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Abstract.pdf http://umpir.ump.edu.my/id/eprint/8323/13/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20Chapter%201.pdf http://umpir.ump.edu.my/id/eprint/8323/19/Experimental%20and%20numerical%20investigation%20on%20part%20thicknesses%20effects%20in%20tailor%20welded%20blank%20process%20-%20References.pdf
first_indexed	2023-09-18T22:05:46Z
last_indexed	2023-09-18T22:05:46Z
_version_	1777414697309437952

Experimental and numerical investigation on part thicknesses effects in tailor welded blank process

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