Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools

This report presents an experimental investigation on the effects of output parameters which are surface roughness, tool wear and material removal rate during machining aluminum alloy 6061-T6 using minimum quantity lubricant (MQL) technique. The minimum quantity of lubrication technique is becoming...

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Main Author:	Abdul Muhaimin, Aris
Format:	Undergraduates Project Papers
Language:	English English English English
Published:	2013
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/8489/ http://umpir.ump.edu.my/id/eprint/8489/ http://umpir.ump.edu.my/id/eprint/8489/1/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Table%20of%20content.pdf http://umpir.ump.edu.my/id/eprint/8489/2/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Abstract.pdf http://umpir.ump.edu.my/id/eprint/8489/3/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Chapter%201.pdf http://umpir.ump.edu.my/id/eprint/8489/4/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20References.pdf

id	ump-8489
recordtype	eprints
spelling	ump-84892017-04-04T03:51:17Z http://umpir.ump.edu.my/id/eprint/8489/ Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools Abdul Muhaimin, Aris TJ Mechanical engineering and machinery This report presents an experimental investigation on the effects of output parameters which are surface roughness, tool wear and material removal rate during machining aluminum alloy 6061-T6 using minimum quantity lubricant (MQL) technique. The minimum quantity of lubrication technique is becoming increasingly more popular due to the safety of environment. The cutting speed, depth of cut, feed rate and MQL flow rate are selected input parameters in this study. This experiment was conducted based on central composite design method. To develop a model of process optimization based on the response surface method. MQL parameters include nozzle direction in relation to feed direction, nozzle elevation angle, distance from the nozzle tip to the cutting zone, lubricant flow rate and air pressure. To achieve a maximum output parameters based on the optimized process parameters for coated carbide cutting tools (CTP 2235). The surface roughness was increased with decrease of cutting speed. The optimum cutting condition for MQL and flooded are obtained the feed rate, depth of cut, cutting speed and MQL flow rate are 379 mm/tooth, 2 mm, 5548.258 rpm and 0.333 ml/min respectively for MQL. The optimum cutting condition for flooded are obtained the feed rate, depth of cut, cutting speed and MQL flow rate are 379 mm/tooth, 2 mm and 5563.299 rpm respectively for flooded. It is seen that a majority of coated carbide inserts have a long tool wear when exposed to high cutting speed, and feed rate leading to breakage of the inserts. 2013-06 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8489/1/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Table%20of%20content.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8489/2/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Abstract.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8489/3/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Chapter%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/8489/4/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20References.pdf Abdul Muhaimin, Aris (2013) Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools. Faculty of Mechanical Engineering, Universiti Malaysia Pahang. http://iportal.ump.edu.my/lib/item?id=chamo:83047&theme=UMP2
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English English English English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery Abdul Muhaimin, Aris Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools
description	This report presents an experimental investigation on the effects of output parameters which are surface roughness, tool wear and material removal rate during machining aluminum alloy 6061-T6 using minimum quantity lubricant (MQL) technique. The minimum quantity of lubrication technique is becoming increasingly more popular due to the safety of environment. The cutting speed, depth of cut, feed rate and MQL flow rate are selected input parameters in this study. This experiment was conducted based on central composite design method. To develop a model of process optimization based on the response surface method. MQL parameters include nozzle direction in relation to feed direction, nozzle elevation angle, distance from the nozzle tip to the cutting zone, lubricant flow rate and air pressure. To achieve a maximum output parameters based on the optimized process parameters for coated carbide cutting tools (CTP 2235). The surface roughness was increased with decrease of cutting speed. The optimum cutting condition for MQL and flooded are obtained the feed rate, depth of cut, cutting speed and MQL flow rate are 379 mm/tooth, 2 mm, 5548.258 rpm and 0.333 ml/min respectively for MQL. The optimum cutting condition for flooded are obtained the feed rate, depth of cut, cutting speed and MQL flow rate are 379 mm/tooth, 2 mm and 5563.299 rpm respectively for flooded. It is seen that a majority of coated carbide inserts have a long tool wear when exposed to high cutting speed, and feed rate leading to breakage of the inserts.
format	Undergraduates Project Papers
author	Abdul Muhaimin, Aris
author_facet	Abdul Muhaimin, Aris
author_sort	Abdul Muhaimin, Aris
title	Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools
title_short	Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools
title_full	Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools
title_fullStr	Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools
title_full_unstemmed	Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools
title_sort	experimental investigation of the minimum quantity lubrication in end-milling of aa6061t6 by coated carbide tools
publishDate	2013
url	http://umpir.ump.edu.my/id/eprint/8489/ http://umpir.ump.edu.my/id/eprint/8489/ http://umpir.ump.edu.my/id/eprint/8489/1/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Table%20of%20content.pdf http://umpir.ump.edu.my/id/eprint/8489/2/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Abstract.pdf http://umpir.ump.edu.my/id/eprint/8489/3/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20Chapter%201.pdf http://umpir.ump.edu.my/id/eprint/8489/4/Experimental%20investigation%20of%20the%20minimum%20quantity%20lubrication%20in%20end-milling%20of%20AA6061T6%20by%20coated%20carbide%20tools%20-%20References.pdf
first_indexed	2023-09-18T22:06:07Z
last_indexed	2023-09-18T22:06:07Z
_version_	1777414718982455296

Experimental investigation of the minimum quantity lubrication in end-milling of AA6061T6 by coated carbide tools

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