Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line

A study on Autonomous Maintenance (AM) implementation was conducted for CNC machine at automotive components manufacturing line in order to identify and measure equipment losses related to availability, performance and quality rate. These values were used to determine the overall equipment effective...

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Main Authors:	A. R., Razali, M., Ishak, Mohd Azam, Musa, Nazrul Idzham, Kasim, Wan Ahmad Najmuddin, Wan Saidin
Format:	Article
Language:	English
Published:	Trans Tech Publications, Switzerland 2015
Subjects:	TJ Mechanical engineering and machinery
Online Access:	http://umpir.ump.edu.my/id/eprint/9516/ http://umpir.ump.edu.my/id/eprint/9516/ http://umpir.ump.edu.my/id/eprint/9516/ http://umpir.ump.edu.my/id/eprint/9516/1/Improvement%20of%20Overall%20Equipment%20Effectiveness%20%28OEE%29%20through%20Implementation%20of%20Autonomous%20Maintenance%20in%20Crankcase%20Line.pdf

id	ump-9516
recordtype	eprints
spelling	ump-95162018-01-10T02:10:47Z http://umpir.ump.edu.my/id/eprint/9516/ Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line A. R., Razali M., Ishak Mohd Azam, Musa Nazrul Idzham, Kasim Wan Ahmad Najmuddin, Wan Saidin TJ Mechanical engineering and machinery A study on Autonomous Maintenance (AM) implementation was conducted for CNC machine at automotive components manufacturing line in order to identify and measure equipment losses related to availability, performance and quality rate. These values were used to determine the overall equipment effectiveness (OEE) of the manufacturing line before and after AM implementation. The project started with AM team formation before it was continued with 5S activities and fuguai (abnormality) detection and restoration. Kaizen was used for continuous improvement to restore deteriorated parts and components of the machine. Autonomous Maintenance standards such as cleaning, lubricating and inspection were developed. The AM team members consistently followed the operator maintenance standards to ensure that machine is always in good working condition. The OEE results were taken daily after AM implementation and compared with the data before the implementation. The average OEE result shows significant improvement from 65.8% to 80.4% after the AM implementation. However, the result still did not achieve the company’s target. The main reason was because the machine was very old, which almost reaches deterioration stage according to the bath tub curve. Some recommendations are suggested as to push the OEE value closer to the company’s target including a review on other pillars in Total Productive Maintenance (TPM). Trans Tech Publications, Switzerland 2015 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/9516/1/Improvement%20of%20Overall%20Equipment%20Effectiveness%20%28OEE%29%20through%20Implementation%20of%20Autonomous%20Maintenance%20in%20Crankcase%20Line.pdf A. R., Razali and M., Ishak and Mohd Azam, Musa and Nazrul Idzham, Kasim and Wan Ahmad Najmuddin, Wan Saidin (2015) Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line. Applied Mechanics and Materials, 761. pp. 165-169. ISSN 1662-7482 http://www.scientific.net/AMM.761.165 DOI: 10.4028/www.scientific.net/AMM.761.165
repository_type	Digital Repository
institution_category	Local University
institution	Universiti Malaysia Pahang
building	UMP Institutional Repository
collection	Online Access
language	English
topic	TJ Mechanical engineering and machinery
spellingShingle	TJ Mechanical engineering and machinery A. R., Razali M., Ishak Mohd Azam, Musa Nazrul Idzham, Kasim Wan Ahmad Najmuddin, Wan Saidin Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line
description	A study on Autonomous Maintenance (AM) implementation was conducted for CNC machine at automotive components manufacturing line in order to identify and measure equipment losses related to availability, performance and quality rate. These values were used to determine the overall equipment effectiveness (OEE) of the manufacturing line before and after AM implementation. The project started with AM team formation before it was continued with 5S activities and fuguai (abnormality) detection and restoration. Kaizen was used for continuous improvement to restore deteriorated parts and components of the machine. Autonomous Maintenance standards such as cleaning, lubricating and inspection were developed. The AM team members consistently followed the operator maintenance standards to ensure that machine is always in good working condition. The OEE results were taken daily after AM implementation and compared with the data before the implementation. The average OEE result shows significant improvement from 65.8% to 80.4% after the AM implementation. However, the result still did not achieve the company’s target. The main reason was because the machine was very old, which almost reaches deterioration stage according to the bath tub curve. Some recommendations are suggested as to push the OEE value closer to the company’s target including a review on other pillars in Total Productive Maintenance (TPM).
format	Article
author	A. R., Razali M., Ishak Mohd Azam, Musa Nazrul Idzham, Kasim Wan Ahmad Najmuddin, Wan Saidin
author_facet	A. R., Razali M., Ishak Mohd Azam, Musa Nazrul Idzham, Kasim Wan Ahmad Najmuddin, Wan Saidin
author_sort	A. R., Razali
title	Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line
title_short	Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line
title_full	Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line
title_fullStr	Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line
title_full_unstemmed	Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line
title_sort	improvement of overall equipment effectiveness (oee) through implementation of autonomous maintenance in crankcase line
publisher	Trans Tech Publications, Switzerland
publishDate	2015
url	http://umpir.ump.edu.my/id/eprint/9516/ http://umpir.ump.edu.my/id/eprint/9516/ http://umpir.ump.edu.my/id/eprint/9516/ http://umpir.ump.edu.my/id/eprint/9516/1/Improvement%20of%20Overall%20Equipment%20Effectiveness%20%28OEE%29%20through%20Implementation%20of%20Autonomous%20Maintenance%20in%20Crankcase%20Line.pdf
first_indexed	2023-09-18T22:08:10Z
last_indexed	2023-09-18T22:08:10Z
_version_	1777414848053772288

Improvement of Overall Equipment Effectiveness (OEE) through Implementation of Autonomous Maintenance in Crankcase Line

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