Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication

Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication

A promising alternative to conventional fluid coolant application is minimum quantity lubrication (MQL). Despite much research, there have been few investigations about the influence of MQL parameters on the process results, such as oil flow rate, workpiece speed and depth of cut. The objective of...

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Main Authors: M. M., Rahman, K., Kadirgama, M. M., Noor
Format: Article
Language:English
Published: Universiti Malaysia Pahang 2015
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://umpir.ump.edu.my/id/eprint/9886/
http://umpir.ump.edu.my/id/eprint/9886/
http://umpir.ump.edu.my/id/eprint/9886/
http://umpir.ump.edu.my/id/eprint/9886/7/fkm-2015-mmnoor-material%20removal%20rate%20and%20surface.pdf
id ump-9886
recordtype eprints
spelling ump-98862018-01-25T02:29:35Z http://umpir.ump.edu.my/id/eprint/9886/ Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication M. M., Rahman K., Kadirgama M. M., Noor TJ Mechanical engineering and machinery A promising alternative to conventional fluid coolant application is minimum quantity lubrication (MQL). Despite much research, there have been few investigations about the influence of MQL parameters on the process results, such as oil flow rate, workpiece speed and depth of cut. The objective of this project is to develop a mathematical model of the material removal rate and surface roughness on grinding of ductile cast iron using minimum quantity lubrication. The experiment was carried out according to the design of experiment principle, prepared based on central composite design. The experimental data was utilized to develop the mathematical model for first- and second-order models. The second order gives acceptable performance of the grinding. The result shows that the highest value of the grinding ratio is with single-pass MQL, and the lowest value is with multiple-pass conventional coolants. The model fit was adequate and acceptable for sustainable grinding using a 0.15% volume concentration of ethylene glycol. This paper quantifies the impact of water-based ethylene glycol on the surface quality achieved. It is concluded that the surface quality is most influenced by the depth of cut and table speed. It is recommended that future research is also conducted using another parameter such as the speed of the grinding wheel or the distance from the wheel–workpiece contact zone. Besides that, further research can be conducted using different nozzle angles and different types of grinding wheel to see how these affect the surface of the material. Universiti Malaysia Pahang 2015 Article PeerReviewed application/pdf en cc_by http://umpir.ump.edu.my/id/eprint/9886/7/fkm-2015-mmnoor-material%20removal%20rate%20and%20surface.pdf M. M., Rahman and K., Kadirgama and M. M., Noor (2015) Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication. International Journal of Automotive and Mechanical Engineering (IJAME), 11. pp. 2471-2483. ISSN 1985-9325(Print); 2180-1606 (Online) http://dx.doi.org/10.15282/ijame.11.2015.27.0208 DOI: 10.15282/ijame.11.2015.27.0208
repository_type Digital Repository
institution_category Local University
institution Universiti Malaysia Pahang
building UMP Institutional Repository
collection Online Access
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
M. M., Rahman
K., Kadirgama
M. M., Noor
Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication
description A promising alternative to conventional fluid coolant application is minimum quantity lubrication (MQL). Despite much research, there have been few investigations about the influence of MQL parameters on the process results, such as oil flow rate, workpiece speed and depth of cut. The objective of this project is to develop a mathematical model of the material removal rate and surface roughness on grinding of ductile cast iron using minimum quantity lubrication. The experiment was carried out according to the design of experiment principle, prepared based on central composite design. The experimental data was utilized to develop the mathematical model for first- and second-order models. The second order gives acceptable performance of the grinding. The result shows that the highest value of the grinding ratio is with single-pass MQL, and the lowest value is with multiple-pass conventional coolants. The model fit was adequate and acceptable for sustainable grinding using a 0.15% volume concentration of ethylene glycol. This paper quantifies the impact of water-based ethylene glycol on the surface quality achieved. It is concluded that the surface quality is most influenced by the depth of cut and table speed. It is recommended that future research is also conducted using another parameter such as the speed of the grinding wheel or the distance from the wheel–workpiece contact zone. Besides that, further research can be conducted using different nozzle angles and different types of grinding wheel to see how these affect the surface of the material.
format Article
author M. M., Rahman
K., Kadirgama
M. M., Noor
author_facet M. M., Rahman
K., Kadirgama
M. M., Noor
author_sort M. M., Rahman
title Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication
title_short Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication
title_full Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication
title_fullStr Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication
title_full_unstemmed Material Removal Rate and Surface Roughness on Grinding of Ductile Cast Iron Using Minimum Quantity Lubrication
title_sort material removal rate and surface roughness on grinding of ductile cast iron using minimum quantity lubrication
publisher Universiti Malaysia Pahang
publishDate 2015
url http://umpir.ump.edu.my/id/eprint/9886/
http://umpir.ump.edu.my/id/eprint/9886/
http://umpir.ump.edu.my/id/eprint/9886/
http://umpir.ump.edu.my/id/eprint/9886/7/fkm-2015-mmnoor-material%20removal%20rate%20and%20surface.pdf
first_indexed 2023-09-18T22:08:55Z
last_indexed 2023-09-18T22:08:55Z
_version_ 1777414895812214784

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