The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)

Carbon Fibre Reinforced Plastic (CFRP) composite has become one of famous materials in industry, such as automotive, aeronautics, aerospace and aircraft. CFRP is attractive due to its properties, which promising better strength and high specification of mechanical properties other than its high resi...

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Main Authors:	Muhamad Khairussaleh, Nor Khairusshima, Zakwan, Muhammad Hafiz, Mokhtar, Suhaily, Shaffiar, Norhashimah, Syed Shaharuddin, Sharifah Imihezri
Format:	Conference or Workshop Item
Language:	English English
Published:	Institute of Physics Publishing 2018
Subjects:	TA213 Engineering machinery, tools, and implements
Online Access:	http://irep.iium.edu.my/63541/ http://irep.iium.edu.my/63541/ http://irep.iium.edu.my/63541/ http://irep.iium.edu.my/63541/1/63541_The%20optimization%20study%20on%20the%20tool%20wear%20of%20carbide.pdf http://irep.iium.edu.my/63541/2/63541_The%20optimization%20study%20on%20the%20tool%20wear%20of%20carbide_SCOPUS.pdf

id	iium-63541
recordtype	eprints
spelling	iium-635412018-06-29T04:11:47Z http://irep.iium.edu.my/63541/ The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM) Muhamad Khairussaleh, Nor Khairusshima Zakwan, Muhammad Hafiz Mokhtar, Suhaily Shaffiar, Norhashimah Syed Shaharuddin, Sharifah Imihezri TA213 Engineering machinery, tools, and implements Carbon Fibre Reinforced Plastic (CFRP) composite has become one of famous materials in industry, such as automotive, aeronautics, aerospace and aircraft. CFRP is attractive due to its properties, which promising better strength and high specification of mechanical properties other than its high resistance to corrosion. Other than being abrasive material due to the carbon nature, CFRP is an anisotropic material, which the knowledge of machining metal and steel cannot be applied during machining CFRP. The improper technique and parameters used to machine CFRP may result in high tool wear. This paper is to study the tool wear of 8 mm diameter carbide cutting tool during milling CFRP. To predict the suitable cutting parameters within range of 3500-6220 (rev/min), 200-245 (mm/min), and 0.4-1.8 (mm) for cutting speed, speed, feed rate and depth of cut respectively, which produce optimized result (less tool wear), Response Surface Methodology (RSM) has been used. Based on the developed mathematical model, feed rate was identified as the primary significant item that influenced tool wear. The optimized cutting parameters are cutting speed, feed and depth of cut of 3500 rev/min, 200 mm/min and 0.5 mm, respectively, with tool wear of 0.0267 mm. It is also can be observed that as the cutting speed and feed rate increased the tool wear is increasin Institute of Physics Publishing 2018 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/63541/1/63541_The%20optimization%20study%20on%20the%20tool%20wear%20of%20carbide.pdf application/pdf en http://irep.iium.edu.my/63541/2/63541_The%20optimization%20study%20on%20the%20tool%20wear%20of%20carbide_SCOPUS.pdf Muhamad Khairussaleh, Nor Khairusshima and Zakwan, Muhammad Hafiz and Mokhtar, Suhaily and Shaffiar, Norhashimah and Syed Shaharuddin, Sharifah Imihezri (2018) The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM). In: International Conference on Advances in Manufacturing and Materials Engineering 2017 (ICAMME17), 8th-9th August 2017, Kuala Lumpur, Malaysia. http://iopscience.iop.org/article/10.1088/1757-899X/290/1/012072/pdf 10.1088/1757-899X/290/1/012068
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English English
topic	TA213 Engineering machinery, tools, and implements
spellingShingle	TA213 Engineering machinery, tools, and implements Muhamad Khairussaleh, Nor Khairusshima Zakwan, Muhammad Hafiz Mokhtar, Suhaily Shaffiar, Norhashimah Syed Shaharuddin, Sharifah Imihezri The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)
description	Carbon Fibre Reinforced Plastic (CFRP) composite has become one of famous materials in industry, such as automotive, aeronautics, aerospace and aircraft. CFRP is attractive due to its properties, which promising better strength and high specification of mechanical properties other than its high resistance to corrosion. Other than being abrasive material due to the carbon nature, CFRP is an anisotropic material, which the knowledge of machining metal and steel cannot be applied during machining CFRP. The improper technique and parameters used to machine CFRP may result in high tool wear. This paper is to study the tool wear of 8 mm diameter carbide cutting tool during milling CFRP. To predict the suitable cutting parameters within range of 3500-6220 (rev/min), 200-245 (mm/min), and 0.4-1.8 (mm) for cutting speed, speed, feed rate and depth of cut respectively, which produce optimized result (less tool wear), Response Surface Methodology (RSM) has been used. Based on the developed mathematical model, feed rate was identified as the primary significant item that influenced tool wear. The optimized cutting parameters are cutting speed, feed and depth of cut of 3500 rev/min, 200 mm/min and 0.5 mm, respectively, with tool wear of 0.0267 mm. It is also can be observed that as the cutting speed and feed rate increased the tool wear is increasin
format	Conference or Workshop Item
author	Muhamad Khairussaleh, Nor Khairusshima Zakwan, Muhammad Hafiz Mokhtar, Suhaily Shaffiar, Norhashimah Syed Shaharuddin, Sharifah Imihezri
author_facet	Muhamad Khairussaleh, Nor Khairusshima Zakwan, Muhammad Hafiz Mokhtar, Suhaily Shaffiar, Norhashimah Syed Shaharuddin, Sharifah Imihezri
author_sort	Muhamad Khairussaleh, Nor Khairusshima
title	The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)
title_short	The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)
title_full	The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)
title_fullStr	The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)
title_full_unstemmed	The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)
title_sort	optimization study on the tool wear of carbide cutting tool during milling carbon fibre reinforced (cfrp) using response surface methodology (rsm)
publisher	Institute of Physics Publishing
publishDate	2018
url	http://irep.iium.edu.my/63541/ http://irep.iium.edu.my/63541/ http://irep.iium.edu.my/63541/ http://irep.iium.edu.my/63541/1/63541_The%20optimization%20study%20on%20the%20tool%20wear%20of%20carbide.pdf http://irep.iium.edu.my/63541/2/63541_The%20optimization%20study%20on%20the%20tool%20wear%20of%20carbide_SCOPUS.pdf
first_indexed	2023-09-18T21:30:07Z
last_indexed	2023-09-18T21:30:07Z
_version_	1777412454420054016

The optimization study on the tool wear of carbide cutting tool during milling Carbon Fibre Reinforced (CFRP) using Response Surface Methodology (RSM)

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