The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool

The effect of cutting chips on the performances of ZTA-MgO ceramic cutting tool investigated. The aim of this project is to discover the effect of cutting chip type, length and thickness on the wear of the ZTA-MgO cutting tool. CNC turning machining performed by using Rom-Bridgeport CNC turning ma...

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Main Authors:	Mohd Ali, Afifah, Janal, Nurul Nabihah, Hamidon, Nor Ezzati, Ahmad Azhar, Ahmad Zahirani, Mokhtar, Suhaily, Bahar, Rubina, Ahmad, Zainal Arifin
Format:	Article
Language:	English
Published:	UR Publishers 2018
Subjects:	TA401 Materials of engineering and construction
Online Access:	http://irep.iium.edu.my/65149/ http://irep.iium.edu.my/65149/ http://irep.iium.edu.my/65149/ http://irep.iium.edu.my/65149/1/65149_The%20relationship%20of%20cutting%20chip%20type%2C%20length.pdf

id	iium-65149
recordtype	eprints
spelling	iium-651492018-08-20T03:28:57Z http://irep.iium.edu.my/65149/ The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool Mohd Ali, Afifah Janal, Nurul Nabihah Hamidon, Nor Ezzati Ahmad Azhar, Ahmad Zahirani Mokhtar, Suhaily Bahar, Rubina Ahmad, Zainal Arifin TA401 Materials of engineering and construction The effect of cutting chips on the performances of ZTA-MgO ceramic cutting tool investigated. The aim of this project is to discover the effect of cutting chip type, length and thickness on the wear of the ZTA-MgO cutting tool. CNC turning machining performed by using Rom-Bridgeport CNC turning machine at cutting speed range from 2250 to 3000 rpm, the feed rate 0.1, 0.3 and 0.5 mm/rev while the depth of cut is kept constant at 0.2 mm. The flank wear and crater wear were measured accordingly using optical microscope, Matlab programming and SEM. The chip type, length and thickness were classified and measured. The variation of cutting parameters influenced the chip geometry and it relation to tool wear were analysed. The chips were collected. The chip type, length and thickness analysed using optical microscope and SEM. Result shows chip started with tubular and ribbon form of chip. Increment of feed rate, make the chip break to smaller part. The chip length increase when cutting speed was increased. The chip is 2.49 cm length at cutting speed 2250 rpm increased up to 4.61 cm at 3000 rpm. The chip thickness was increased with increasing of feed rate where the average thickness is at lowest when the feedrate is at 0.1mm/rev and highest at 0.5 mm/rev all cutting speed. The increment of chip length caused the crater wear increased on cutting tool from 5.66 mm2 at chip length of 2.49 cm and increased to 7.40 mm2 when the length increased to 4.61 cm. The high chip thickness caused higher flank wear on the cutting tool. Based on the analysis, the chip type, length and thickness have influence on flank and crater wear of the ZTA-MgO cutting tool which may lead to failure of the cutting tool. UR Publishers 2018-03-23 Article PeerReviewed application/pdf en http://irep.iium.edu.my/65149/1/65149_The%20relationship%20of%20cutting%20chip%20type%2C%20length.pdf Mohd Ali, Afifah and Janal, Nurul Nabihah and Hamidon, Nor Ezzati and Ahmad Azhar, Ahmad Zahirani and Mokhtar, Suhaily and Bahar, Rubina and Ahmad, Zainal Arifin (2018) The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool. International Journal of Current Science, Engineering & Technology, 1 (Special Issue 1). pp. 452-457. ISSN 2581-4311 http://www.ijcrset.com/files/V1-S1-75.pdf 10.30967/ijcrset.1.S1.2018.452-457
repository_type	Digital Repository
institution_category	Local University
institution	International Islamic University Malaysia
building	IIUM Repository
collection	Online Access
language	English
topic	TA401 Materials of engineering and construction
spellingShingle	TA401 Materials of engineering and construction Mohd Ali, Afifah Janal, Nurul Nabihah Hamidon, Nor Ezzati Ahmad Azhar, Ahmad Zahirani Mokhtar, Suhaily Bahar, Rubina Ahmad, Zainal Arifin The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool
description	The effect of cutting chips on the performances of ZTA-MgO ceramic cutting tool investigated. The aim of this project is to discover the effect of cutting chip type, length and thickness on the wear of the ZTA-MgO cutting tool. CNC turning machining performed by using Rom-Bridgeport CNC turning machine at cutting speed range from 2250 to 3000 rpm, the feed rate 0.1, 0.3 and 0.5 mm/rev while the depth of cut is kept constant at 0.2 mm. The flank wear and crater wear were measured accordingly using optical microscope, Matlab programming and SEM. The chip type, length and thickness were classified and measured. The variation of cutting parameters influenced the chip geometry and it relation to tool wear were analysed. The chips were collected. The chip type, length and thickness analysed using optical microscope and SEM. Result shows chip started with tubular and ribbon form of chip. Increment of feed rate, make the chip break to smaller part. The chip length increase when cutting speed was increased. The chip is 2.49 cm length at cutting speed 2250 rpm increased up to 4.61 cm at 3000 rpm. The chip thickness was increased with increasing of feed rate where the average thickness is at lowest when the feedrate is at 0.1mm/rev and highest at 0.5 mm/rev all cutting speed. The increment of chip length caused the crater wear increased on cutting tool from 5.66 mm2 at chip length of 2.49 cm and increased to 7.40 mm2 when the length increased to 4.61 cm. The high chip thickness caused higher flank wear on the cutting tool. Based on the analysis, the chip type, length and thickness have influence on flank and crater wear of the ZTA-MgO cutting tool which may lead to failure of the cutting tool.
format	Article
author	Mohd Ali, Afifah Janal, Nurul Nabihah Hamidon, Nor Ezzati Ahmad Azhar, Ahmad Zahirani Mokhtar, Suhaily Bahar, Rubina Ahmad, Zainal Arifin
author_facet	Mohd Ali, Afifah Janal, Nurul Nabihah Hamidon, Nor Ezzati Ahmad Azhar, Ahmad Zahirani Mokhtar, Suhaily Bahar, Rubina Ahmad, Zainal Arifin
author_sort	Mohd Ali, Afifah
title	The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool
title_short	The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool
title_full	The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool
title_fullStr	The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool
title_full_unstemmed	The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool
title_sort	relationship of cutting chip type, length and thickness to wear of zirconia toughened alumina added with magnesium oxide (zta-mgo) cutting tool
publisher	UR Publishers
publishDate	2018
url	http://irep.iium.edu.my/65149/ http://irep.iium.edu.my/65149/ http://irep.iium.edu.my/65149/ http://irep.iium.edu.my/65149/1/65149_The%20relationship%20of%20cutting%20chip%20type%2C%20length.pdf
first_indexed	2023-09-18T21:32:26Z
last_indexed	2023-09-18T21:32:26Z
_version_	1777412599928848384

The relationship of cutting chip type, length and thickness to wear of Zirconia Toughened Alumina Added with Magnesium Oxide (ZTA-MgO) cutting tool

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